Front Differential Carrier Assembly Removal


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE FRONT WHEELS

  3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

  4. REMOVE TRANSMISSION UNDER COVER (except 5L-E)

  5. REMOVE REAR ENGINE UNDER COVER ASSEMBLY (except 5L-E)

  6. DRAIN DIFFERENTIAL OIL

  7. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

  8. REMOVE FRONT DRIVE SHAFT ASSEMBLY

  9. REMOVE FRONT STABILIZER LINK ASSEMBLY

  10. REMOVE FRONT SPEED SENSOR

  11. DISCONNECT TIE ROD END SUB-ASSEMBLY LH

  12. DISCONNECT TIE ROD END SUB-ASSEMBLY RH

  13. REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

  14. REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

  15. REMOVE FRONT DIFFERENTIAL CARRIER ASSEMBLY

Front Differential Carrier Assembly -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
  1. w/ Navigation System (for HDD):
    After the engine switch is turned off, the HDD navigation system requires approximately 90 seconds to record various types of memory and settings. As a result, after turning the engine switch off, wait 90 seconds or more before disconnecting the cable from the negative (-) battery terminal.
  2. When disconnecting the cable, some systems need to be initialized after the cable is reconnected (LandCruiser RM000003YMF011X.html).


2. REMOVE FRONT WHEELS


3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
  1. Remove the 4 bolts.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Unhook the engine under cover from the vehicle body as shown in the illustration.



4. REMOVE TRANSMISSION UNDER COVER (except 5L-E)
  1. Remove the 2 bolts and transmission under cover.



5. REMOVE REAR ENGINE UNDER COVER ASSEMBLY (except 5L-E)
  1. Remove the 4 bolts and rear engine under cover.



6. DRAIN DIFFERENTIAL OIL
  1. Stop the vehicle on a level surface.

  1. Remove the differential drain plug and gasket.

  1. Drain the oil.

  1. Install a new gasket and the differential drain plug.

    Torque:
    Front differential carrier:
    65 N*m{660 kgf*cm, 48 ft.*lbf}
    Rear differential carrier:
    49 N*m{500 kgf*cm, 36 ft.*lbf}


7. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
  1. Remove the front propeller shaft (LandCruiser RM00000291R00UX.html).



8. REMOVE FRONT DRIVE SHAFT ASSEMBLY
  1. Remove the front drive shaft (LandCruiser RM0000016WV02UX.html).



9. REMOVE FRONT STABILIZER LINK ASSEMBLY
  1. w/ KDSS:
    Remove the stabilizer link (LandCruiser RM000002KJM00QX.html).

  1. w/o KDSS:
    Remove the stabilizer link (LandCruiser RM000001V4C01NX.html).



10. REMOVE FRONT SPEED SENSOR
  1. Remove the front speed sensor (LandCruiser RM000001B2J024X_02_0001.html).



11. DISCONNECT TIE ROD END SUB-ASSEMBLY LH
  1. Disconnect the tie rod end sub-assembly (LandCruiser RM0000039SZ01VX_02_0032.html).



12. DISCONNECT TIE ROD END SUB-ASSEMBLY RH
  1. Disconnect the tie rod end sub-assembly (LandCruiser RM0000039SZ01VX_02_0010.html).



13. REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH
  1. Remove the front lower No. 1 suspension arm sub-assembly (LandCruiser RM000001V48024X_03_0008.html).



14. REMOVE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.


15. REMOVE FRONT DIFFERENTIAL CARRIER ASSEMBLY


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Axle And Differential.Axle System.Front Differential Carrier Assembly  Removal
  1. Remove the bolt and disconnect the front differential breather tube bracket.

  1. Support the front differential with a jack.

  1. Remove the front No. 1 differential mounting nut.

  1. Remove the 2 front mounting bolts and nut.

    Text in Illustration
    *1
    Mounting Bolt
    *2
    Mounting Nut
  1. Disconnect the actuator hose and connector.

  1. Lower the jack and remove the front differential.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Axle And Differential.Axle System.Front Differential Carrier Assembly  Removal
  1. Remove the 3 bolts and front No. 1 differential support.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Axle And Differential.Axle System.Front Differential Carrier Assembly  Removal
  1. Remove the 2 bolts and front No. 2 differential support.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Axle And Differential.Axle System.Front Differential Carrier Assembly  Removal
  1. Remove the 2 bolts and front No. 3 differential support.