Clutch Unit (For 2Tr-Fe) Installation
INSTALL CLUTCH DISC ASSEMBLY
INSTALL CLUTCH COVER ASSEMBLY
INSPECT AND ADJUST CLUTCH COVER ASSEMBLY
INSTALL RELEASE FORK SUPPORT
INSTALL CLUTCH RELEASE BEARING ASSEMBLY
INSTALL CLUTCH RELEASE FORK SUB-ASSEMBLY
INSTALL CLUTCH RELEASE FORK BOOT
INSTALL MANUAL TRANSMISSION ASSEMBLY
Clutch Unit (For 2Tr-Fe) -- Installation |
1. INSTALL CLUTCH DISC ASSEMBLY |
Insert SST into the clutch disc. Then insert SST (together with the clutch disc) into the flywheel to install the clutch disc.
- SST
- 09301-00110
Text in Illustration
| Flywheel Side
|
- NOTICE:
- Be sure to install the clutch disc so that it is facing in the correct direction.
2. INSTALL CLUTCH COVER ASSEMBLY |
Align the matchmarks on the clutch cover and flywheel.
Text in Illustration*a
| Matchmark
|
Tighten the 6 bolts uniformly in the order shown in the illustration, starting with the bolt located near the knock pin on the top.
- SST
- 09301-00110
- Torque:
- 19 N*m{194 kgf*cm, 14 ft.*lbf}
- HINT:
- Move SST up and down, and right and left lightly after checking that the clutch disc assembly is in the center, and then tighten the bolts.
3. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY |
Using a dial indicator with a roller instrument, measure the diaphragm spring tip alignment.
- SST
- 09333-00013
- Maximum non-alignment:
- 0.5 mm (0.0196 in.)
- If the alignment is more than the maximum, use SST to adjust the diaphragm spring tip alignment.
4. INSTALL RELEASE FORK SUPPORT |
Install the release fork support to the manual transmission unit.
- Torque:
- 47 N*m{479 kgf*cm, 34 ft.*lbf}
5. INSTALL CLUTCH RELEASE BEARING ASSEMBLY |
Apply release hub grease to the clutch release bearing, and then install it to the clutch release fork with the clip.
- Grease:
- Toyota Genuine Release Hub Grease or equivalent
Text in Illustration*1
| Release hub grease
|
6. INSTALL CLUTCH RELEASE FORK SUB-ASSEMBLY |
Install the clutch release fork.
- NOTICE:
- After the installation, move the fork forward and backward to check that the release bearing slides smoothly.
Apply clutch spline grease to the spline of the input shaft.
- Grease:
- Toyota Genuine Clutch Spline Grease or equivalent
Text in Illustration*1
| Clutch spline grease
|
7. INSTALL CLUTCH RELEASE FORK BOOT |
8. INSTALL MANUAL TRANSMISSION ASSEMBLY |
Install the manual transmission assembly (LandCruiser RM0000011B001TX.html).