Clutch Unit (For 2Tr-Fe) Installation


  1. INSTALL CLUTCH DISC ASSEMBLY

  2. INSTALL CLUTCH COVER ASSEMBLY

  3. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY

  4. INSTALL RELEASE FORK SUPPORT

  5. INSTALL CLUTCH RELEASE BEARING ASSEMBLY

  6. INSTALL CLUTCH RELEASE FORK SUB-ASSEMBLY

  7. INSTALL CLUTCH RELEASE FORK BOOT

  8. INSTALL MANUAL TRANSMISSION ASSEMBLY

Clutch Unit (For 2Tr-Fe) -- Installation



1. INSTALL CLUTCH DISC ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Clutch.Clutch System.Clutch Unit (For 2Tr-Fe)  Installation
  1. Insert SST into the clutch disc. Then insert SST (together with the clutch disc) into the flywheel to install the clutch disc.

    SST
    09301-00110
    Text in Illustration
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    Flywheel Side
    NOTICE:
    Be sure to install the clutch disc so that it is facing in the correct direction.


2. INSTALL CLUTCH COVER ASSEMBLY


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Clutch.Clutch System.Clutch Unit (For 2Tr-Fe)  Installation
  1. Align the matchmarks on the clutch cover and flywheel.

    Text in Illustration
    *a
    Matchmark
  1. Tighten the 6 bolts uniformly in the order shown in the illustration, starting with the bolt located near the knock pin on the top.

    SST
    09301-00110
    Torque:
    19 N*m{194 kgf*cm, 14 ft.*lbf}
    HINT:
    Move SST up and down, and right and left lightly after checking that the clutch disc assembly is in the center, and then tighten the bolts.


3. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Clutch.Clutch System.Clutch Unit (For 2Tr-Fe)  Installation
  1. Using a dial indicator with a roller instrument, measure the diaphragm spring tip alignment.

    SST
    09333-00013
    Maximum non-alignment:
    0.5 mm (0.0196 in.)
    1. If the alignment is more than the maximum, use SST to adjust the diaphragm spring tip alignment.


4. INSTALL RELEASE FORK SUPPORT
  1. Install the release fork support to the manual transmission unit.

    Torque:
    47 N*m{479 kgf*cm, 34 ft.*lbf}


5. INSTALL CLUTCH RELEASE BEARING ASSEMBLY


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Clutch.Clutch System.Clutch Unit (For 2Tr-Fe)  Installation
  1. Apply release hub grease to the clutch release bearing, and then install it to the clutch release fork with the clip.

    Grease:
    Toyota Genuine Release Hub Grease or equivalent
    Text in Illustration
    *1
    Release hub grease


6. INSTALL CLUTCH RELEASE FORK SUB-ASSEMBLY
  1. Install the clutch release fork.

    NOTICE:
    After the installation, move the fork forward and backward to check that the release bearing slides smoothly.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Clutch.Clutch System.Clutch Unit (For 2Tr-Fe)  Installation
  1. Apply clutch spline grease to the spline of the input shaft.

    Grease:
    Toyota Genuine Clutch Spline Grease or equivalent
    Text in Illustration
    *1
    Clutch spline grease


7. INSTALL CLUTCH RELEASE FORK BOOT


8. INSTALL MANUAL TRANSMISSION ASSEMBLY
  1. Install the manual transmission assembly (LandCruiser RM0000011B001TX.html).