Clutch Unit (For 1Gr-Fe) Installation

Insert SST into the clutch disc, and then install SST and the clutch disc together to the flywheel.

SST

09301-00110

Text in Illustration

Flywheel Side

NOTICE:

Be sure to install the clutch disc so that it is facing in the correct direction.

Align the matchmark on the clutch cover with the one on the flywheel.

Following the order shown in the illustration, tighten the 6 bolts, starting with the bolt located near the knock pin at the top.

SST

09301-00110

Torque:

19 N*m{194 kgf*cm, 14 ft.*lbf}

HINT:

1. Following the order in the illustration, tighten the bolts evenly one at a time.
   
2. Move SST up and down, and right and left lightly after checking that the clutch disc assembly is in the center, and then tighten the bolts.
   

Using a dial indicator with a roller instrument, check the diaphragm spring tip alignment.

SST

09333-00013

Maximum misalignment:

0.5 mm (0.0196 in.)

Apply release hub grease to the release fork, release bearing, push rod contact point and pivot points shown in the illustration.

Grease:

Toyota Genuine Release Hub Grease or equivalent

Apply clutch spline grease to the input shaft spline.

Grease:

Toyota Genuine Clutch Spline Grease or equivalent

Install the clutch release bearing to the clutch release fork with the clip.

Install the release fork support to the transmission unit.

Torque:

47 N*m{480 kgf*cm, 35 ft.*lbf}

Install the clutch release fork with the clutch release bearing to the transmission unit.

HINT:

After installation, move the fork back and forth to check that the release bearing slides smoothly.

Install the manual transmission (LandCruiser RM00000178Q013X.html).