Manual Transmission Assembly (For 1Gr-Fe) Installation

Install the transfer assembly with the 8 bolts and bracket.

Torque:

24 N*m{245 kgf*cm, 18 ft.*lbf}

NOTICE:

Take care not to damage the adaptor rear oil seal with the transfer input gear spline.

Install the transmission upper cover sub-assembly with the 2 bolts.

Torque:

12 N*m{117 kgf*cm, 8 ft.*lbf}

Install the manual transmission with transfer with the 9 bolts.

Torque:

for bolt A:

72 N*m{729 kgf*cm, 53 ft.*lbf}

for bolt B:

37 N*m{379 kgf*cm, 27 ft.*lbf}

Connect the 2 breather hoses to the transfer adapter.

Connect the 4 breather hoses to the bracket and clutch housing.

Attach the breather hose clamp.

Connect the wire harness with the bolt.

Torque:

8.0 N*m{82 kgf*cm, 71 in.*lbf}

Attach the 7 clamps.

Connect the 2 connectors.

Install the rear No. 1 engine mounting insulator with the 4 bolts.

Torque:

73 N*m{739 kgf*cm, 54 ft.*lbf}

Install the front engine mounting insulator with the bolt.

Torque:

12 N*m{117 kgf*cm, 8 ft.*lbf}

Install the No. 3 frame crossmember sub-assembly with the 4 bolts and 4 nuts.

Torque:

72 N*m{734 kgf*cm, 53 ft.*lbf}

Install the 4 bolts to the No. 3 frame crossmember sub-assembly.

Torque:

30 N*m{306 kgf*cm, 22 ft.*lbf}

Install the front suspension member bracket LH with the 4 bolts.

Torque:

33 N*m{337 kgf*cm, 24 ft.*lbf}

Install the front suspension member bracket RH with the 4 bolts.

Torque:

33 N*m{337 kgf*cm, 24 ft.*lbf}

Temporarily install the clutch release cylinder to flexible hose tube with the 3 nuts and a new clip.

Tighten the labeled A.

Torque:

19 N*m{194 kgf*cm, 14 ft.*lbf}

Tighten the labeled B.

Torque:

15 N*m{155 kgf*cm, 11 ft.*lbf}

Install the transfer case lower protector with the 4 bolts.

Torque:

18 N*m{184 kgf*cm, 13 ft.*lbf}

Install the propeller shaft heat insulator with the 2 bolts.

Torque:

16 N*m{160 kgf*cm, 12 ft.*lbf}

Install the manifold stay with the 3 bolts.

Torque:

40 N*m{408 kgf*cm, 30 ft.*lbf}

Install the manifold stay with the 3 bolts.

Torque:

40 N*m{408 kgf*cm, 30 ft.*lbf}

Park the vehicle on a level surface.

Check that the oil level is between 0 to 5 mm (0 to 0.196 in.) from the bottom lip of the filler plug opening.

1. If the result is not as specified, add transmission oil.
   

NOTICE:

1. Problems may occur when the oil level is too high or low.
   
2. After replacing the oil, drive the vehicle and check the oil level again.
   

Inspect for oil leaks when the oil level is low.

1. If the result is not as specified, add transmission oil.
   

Install a new gasket and the filler plug.

Torque:

37 N*m{377 kgf*cm, 27 ft.*lbf}

Apply MP grease to the tip of the shift lever assembly.

Text in Illustration

MP Grease

Cover the shift lever cap with a cloth.

While pressing down on the shift lever cap, turn it clockwise to install the shift lever assembly.

Install the No. 1 shift and select lever boot with the 4 screws.

Attach the 2 clips.