Oil Pump Removal


  1. REMOVE ENGINE ASSEMBLY

  2. REMOVE EMISSION CONTROL VALVE SET (w/ Secondary Air Injection System)

  3. REMOVE NO. 2 EMISSION CONTROL VALVE SET (w/ Secondary Air Injection System)

  4. REMOVE IGNITION COIL ASSEMBLY

  5. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

  6. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY (w/ Oil Cooler)

  7. REMOVE WATER INLET HOUSING

  8. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY

  9. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

  10. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

  11. REMOVE OIL FILTER BRACKET

  12. REMOVE CRANKSHAFT PULLEY

  13. REMOVE NO. 1 OIL PIPE

  14. REMOVE NO. 2 OIL PIPE

  15. REMOVE REAR CYLINDER HEAD COVER

  16. DISCONNECT FUEL PIPE SUB-ASSEMBLY

  17. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH

  18. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

  19. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY

  20. REMOVE OIL STRAINER SUB-ASSEMBLY

  21. REMOVE OIL PAN SUB-ASSEMBLY

  22. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY

  23. REMOVE FRONT CRANKSHAFT OIL SEAL

Oil Pump -- Removal



1. REMOVE ENGINE ASSEMBLY

  1. Remove the engine assembly (LandCruiser RM000002B5L026X.html).



2. REMOVE EMISSION CONTROL VALVE SET (w/ Secondary Air Injection System)


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 3 nuts and emission control valve set.



3. REMOVE NO. 2 EMISSION CONTROL VALVE SET (w/ Secondary Air Injection System)


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 3 nuts and No. 2 emission control valve set.



4. REMOVE IGNITION COIL ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Disconnect the 6 ignition coil connectors.

  1. Remove the 6 bolts and 6 ignition coils.



5. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the dipstick.

  1. Remove the bolt and dipstick guide.

  1. Remove the O-ring from the dipstick guide.



6. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY (w/ Oil Cooler)


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Disconnect the 2 hoses.

  1. Remove the 3 bolts and water by-pass pipe.



7. REMOVE WATER INLET HOUSING


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Disconnect the 3 water by-pass hoses.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 5 bolts and water inlet housing.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the O-ring and gasket from the water outlet pipe and water pump.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 3 water by-pass hoses.



8. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the bolt and No. 1 idler pulley.



9. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. for Cover Separate Type:
    Remove the 2 bolts, 2 idler pulley cover plates, 2 No. 2 idler pulleys and 2 No. 2 idler pulley cover plates.

  1. for Cover Integrated Type:
    Remove the 2 bolts and 2 No. 2 idler pulleys.



10. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 5 bolts and V-ribbed belt tensioner.



11. REMOVE OIL FILTER BRACKET


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Lubrication.Lubrication System.Oil Pump Removal

  1. Remove the 2 nuts, bolt, oil filter bracket and gasket.

    Text in Illustration
    *A
    		w/ Oil Cooler
    *B
    		w/o Oil Cooler


12. REMOVE CRANKSHAFT PULLEY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Lubrication.Lubrication System.Oil Pump Removal

  1. Using SST, hold the crankshaft pulley and loosen the pulley bolt. Continue to loosen the bolt until only 2 or 3 threads are screwed into the crankshaft.

    SST
    09213-54015(91651-60855)
    09330-00021


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Lubrication.Lubrication System.Oil Pump Removal

  1. Using the pulley set bolt and SST, remove the crankshaft pulley and pulley bolt.

    SST
    09950-50013(09951-05010,09952-05010,09953-05020,09954-05031)


13. REMOVE NO. 1 OIL PIPE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 2 oil pipe unions, oil control valve filter LH, 3 gaskets and No. 1 oil pipe.

    NOTICE:
    Do not touch the mesh when removing the oil control valve filter.


14. REMOVE NO. 2 OIL PIPE


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 2 oil pipe unions, oil control valve filter RH, 3 gaskets and No. 2 oil pipe.

    NOTICE:
    Do not touch the mesh when removing the oil control valve filter.


15. REMOVE REAR CYLINDER HEAD COVER


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 3 bolts and cover.



16. DISCONNECT FUEL PIPE SUB-ASSEMBLY

  1. Remove the 2 bolts and disconnect the fuel pipe.



17. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 12 bolts, seal washer, cylinder head cover and gasket.

    HINT:
    Make sure the removed parts are returned to the same places they were removed from.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 3 gaskets.



18. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 12 bolts, seal washer, cylinder head cover and gasket.

    HINT:
    Make sure the removed parts are returned to the same places they were removed from.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 3 gaskets.



19. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 10 bolts and 2 nuts.

    HINT:
    Make sure the removed parts are returned to the same places they were removed from.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Lubrication.Lubrication System.Oil Pump Removal

  1. Insert the blade of an oil pan seal cutter between the oil pans. Cut through the applied sealer and remove the No. 2 oil pan.

    Text in Illustration
    *1
    		Oil Pan Seal Cutter
    NOTICE:
    Be careful not to damage the contact surfaces of the oil pans.


20. REMOVE OIL STRAINER SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 2 nuts, oil strainer and gasket.



21. REMOVE OIL PAN SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 17 bolts and 2 nuts.

    HINT:
    Make sure the removed parts are returned to the same places they were removed from.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Lubrication.Lubrication System.Oil Pump Removal

  1. Using a screwdriver, remove the oil pan by prying between the oil pan and cylinder block as shown in the illustration.

    Text in Illustration
    *1
    		LH Side
    *2
    		RH Side
    *a
    		Pry
    HINT:
    Tape the screwdriver tip before use.
    NOTICE:
    Be careful not to damage the contact surfaces of the cylinder block and oil pan.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 3 O-rings from the timing chain cover.



22. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the 26 bolts and the 2 nuts.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver.

    HINT:
    Tape the screwdriver tip before use.
    NOTICE:
    Be careful not to damage the contact surfaces of the timing chain cover, cylinder block and cylinder head.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Remove the oil pump gasket from the cylinder block.



23. REMOVE FRONT CRANKSHAFT OIL SEAL

  1. Using a screwdriver and wooden block, pry out the oil seal.

    HINT:
    Tape the screwdriver tip before use.
    NOTICE:
    Do not damage the surface of the oil seal press fit hole.