Rear Crankshaft Oil Seal Installation


  1. INSTALL REAR CRANKSHAFT OIL SEAL

  2. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transmission)

  3. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transmission)

  4. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transmission)

  5. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transmission)

  6. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Manual Transmission)

  7. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY (for Automatic Transmission)

  8. INSTALL MANUAL TRANSMISSION ASSEMBLY (for Manual Transmission)

Rear Crankshaft Oil Seal -- Installation



1. INSTALL REAR CRANKSHAFT OIL SEAL


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Apply MP grease to the lip of a new oil seal.

  1. Using SST and a hammer, tap in the oil seal until its surface is flush with the rear oil seal retainer edge.

    SST
    09223-78010
    NOTICE:
    1. Keep the lip free from foreign matter.
    2. Do not tap the oil seal at an angle.


2. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transmission)
  1. Using SST, hold the crankshaft.

    SST
    09213-54015(91651-60855)
    09330-00021


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Install the front spacer, drive plate and rear spacer to the crankshaft.

    Text in Illustration
    *1
    Front Spacer
    *2
    Drive Plate and Ring Gear
    *3
    Rear Spacer
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    Automatic Transmission Side
    HINT:
    As the front spacer, drive plate and ring gear and rear spacer are not reversible, be sure to install it in the direction shown in the illustration.
  1. Apply adhesive to 2 or 3 threads at the end of the 8 bolts.

    Adhesive:
    Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Uniformly install and tighten the 8 bolts in several steps in the sequence shown in the illustration.

    Torque:
    83 N*m{846 kgf*cm, 61 ft.*lbf}
    NOTICE:
    Do not start the engine for at least 1 hour after installing.


3. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transmission)
  1. Using SST, hold the crankshaft.

    SST
    09213-54015(91651-60855)
    09330-00021
  1. Temporarily install the flywheel with 8 new bolts.

  1. Install and tighten the 8 bolts uniformly in several steps.

    Torque:
    30 N*m{306 kgf*cm, 22 ft.*lbf}
  1. Mark the top of the bolts with paint.

  1. Tighten the 8 bolts 90° in the same sequence.

  1. Check that the paint marks are now at a 90° angle to the top.



4. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transmission)


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Insert SST into the clutch disc, and then install SST and the clutch disc together to the flywheel.

    SST
    09301-00110
    Text in Illustration
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    Flywheel Side
    NOTICE:
    Be sure to install the clutch disc so that it is facing in the correct direction.


5. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transmission)


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Align the matchmark on the clutch cover with the one on the flywheel.

    Text in Illustration
    *a
    Matchmark
  1. Following the order shown in the illustration, tighten the 6 bolts, starting with the bolt located near the knock pin at the top.

    SST
    09301-00110
    Torque:
    19 N*m{194 kgf*cm, 14 ft.*lbf}
    HINT:
    1. Following the order in the illustration, tighten the bolts evenly one at a time.
    2. Move SST up and down, and right and left lightly after checking that the clutch disc assembly is in the center, and then tighten the bolts.


6. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Manual Transmission)


Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Gr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Using a dial indicator with a roller instrument, check the diaphragm spring tip alignment.

    SST
    09333-00013
    Maximum misalignment:
    0.5 mm (0.0196 in.)
    If the misalignment is more than the maximum, using SST, adjust the diaphragm spring tip alignment.


7. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY (for Automatic Transmission)
  1. Install the automatic transmission (LandCruiser RM0000018ZB05LX.html).



8. INSTALL MANUAL TRANSMISSION ASSEMBLY (for Manual Transmission)
  1. Install the manual transmission (LandCruiser RM00000178Q013X.html).