DESCRIPTION
WIRING DIAGRAM
INSPECTION PROCEDURE
CHECK WHETHER ENGINE CAN BE CRANKED
READ VALUE USING GTS (STARTER SIGNAL)
INSPECT STARTER RELAY (ST)
INSPECT STARTER ASSEMBLY
CHECK HARNESS AND CONNECTOR (STARTER RELAY - STARTER ASSEMBLY)
CHECK TERMINAL VOLTAGE (POWER SOURCE OF STARTER ASSEMBLY)
CHECK HARNESS AND CONNECTOR (STARTER RELAY - BODY GROUND)
CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH ASSEMBLY - POWER MANAGEMENT CONTROL ECU - STATER RELAY (ST))
CHECK HARNESS AND CONNECTOR (CLUTCH START SWITCH ASSEMBLY - POWER MANAGEMENT CONTROL ECU - STATER RELAY (ST))
CHECK TERMINAL VOLTAGE (POWER SOURCE OF STARTER RELAY (ST))
INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY
CHECK HARNESS AND CONNECTOR (ECM - POWER MANAGEMENT CONTROL ECU - PARK/NEUTRAL POSITION SWITCH ASSEMBLY - STATER RELAY (ST))
CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH ASSEMBLY - POWER MANAGEMENT CONTROL ECU - ECM)
INSPECT CLUTCH START SWITCH ASSEMBLY
CHECK HARNESS AND CONNECTOR (ECM - POWER MANAGEMENT CONTROL ECU - CLUTCH START SWITCH ASSEMBLY - STATER RELAY (ST))
CHECK HARNESS AND CONNECTOR (CLUTCH START SWITCH ASSEMBLY - POWER MANAGEMENT CONTROL ECU - ECM)
READ VALUE USING GTS (STARTER SIGNAL)
ECD SYSTEM (w/ Urea SCR System) - Starter Signal Circuit |
DESCRIPTION
While the engine is being cranked, the starter signal is also sent to terminal STA of the ECM.The starter signal mainly performs engine control when the engine is started.
WIRING DIAGRAM
Refer to DTC P0617 (LandCruiser RM000000TA01L6X_05.html).
INSPECTION PROCEDURE
- NOTICE:
- Inspect the fuses of circuits related to this system before performing the following inspection procedure.
- After replacing the ECM, the new ECM needs registration (LandCruiser RM0000012XK0AUX.html) and initialization (LandCruiser RM000000TIN08HX.html).
- HINT:
- This chart is based on the premise that the engine can crank normally. If the engine cannot crank normally, proceed to Problem Symptoms Table (LandCruiser RM0000012WF0AEX.html).
1.CHECK WHETHER ENGINE CAN BE CRANKED |
Check if the engine can be cranked.
ResultResult
| Proceed to
|
Engine cannot be cranked
| A
|
Engine can be cranked
| B
|
2.READ VALUE USING GTS (STARTER SIGNAL) |
Connect the GTS to the DLC3.
Turn the engine switch on (IG) and turn the GTS on.
Enter the following menus: Powertrain / Engine and ECT / Data List / Starter Signal.
Check the value displayed on the GTS when the engine switch is turned to the on (IG) and START positions.
- OK:
Condition
| GTS Display (Starter Signal)
|
Engine switch on (IG)
| OFF
|
Engine started
| ON
|
ResultResult
| Proceed to
|
OK
| A
|
NG (for automatic transmission models)
| B
|
NG (for manual transmission models)
| C
|
3.INSPECT STARTER RELAY (ST) |
Inspect the starter relay (ST) (LandCruiser RM000003BIA03FX_01_0002.html).
| REPLACE STARTER RELAY (ST) |
|
|
4.INSPECT STARTER ASSEMBLY |
Inspect the starter assembly.
- for 2.0 kW type (LandCruiser RM0000015XW02IX.html).
- for 2.7 kW type (LandCruiser RM0000015XW02JX.html).
ResultResult
| Proceed to
|
OK
| A
|
NG (for 2.0 kW type)
| B
|
NG (for 2.7 kW type)
| C
|
5.CHECK HARNESS AND CONNECTOR (STARTER RELAY - STARTER ASSEMBLY) |
Remove the starter relay (ST) from the engine room relay block.
Disconnect the starter assembly connector.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance (for 2.0 kW type):
Tester Connection
| Condition
| Specified Condition
|
Starter relay (ST) terminal 3 - D11-1
| Always
| Below 1 Ω
|
Starter relay (ST) terminal 3 or D11-1 - Body ground and other terminals
| Always
| 10 kΩ or higher
|
- Standard Resistance (for 2.7 kW type):
Tester Connection
| Condition
| Specified Condition
|
Starter relay (ST) terminal 3 - D10-1
| Always
| Below 1 Ω
|
Starter relay (ST) terminal 3 or D10-1 - Body ground and other terminals
| Always
| 10 kΩ or higher
|
Reinstall the starter relay.
Reconnect the starter assembly connector.
| REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
6.CHECK TERMINAL VOLTAGE (POWER SOURCE OF STARTER ASSEMBLY) |
Disconnect the starter assembly connector.
Measure the voltage according to the value(s) in the table below.
- Standard Voltage (for 2.0 kW type):
Tester Connection
| Condition
| Specified Condition
|
D8-1 - Body ground
| Always
| 11 to 14 V
|
- Standard Voltage (for 2.7 kW type):
Tester Connection
| Condition
| Specified Condition
|
D9-1 - Body ground
| Always
| 11 to 14 V
|
Reconnect the starter assembly connector.
| REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
7.CHECK HARNESS AND CONNECTOR (STARTER RELAY - BODY GROUND) |
Remove the starter relay (ST) from the engine room relay block.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection
| Condition
| Specified Condition
|
Starter relay (ST) terminal 1 - Body ground
| Always
| Below 1 Ω
|
ResultResult
| Proceed to
|
OK (for automatic transmission models)
| A
|
OK (for manual transmission models)
| B
|
NG
| C
|
Reinstall the starter relay (ST).
| |
|
| REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
8.CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH ASSEMBLY - POWER MANAGEMENT CONTROL ECU - STATER RELAY (ST)) |
Remove the starter relay (ST) from the engine room relay block.
Disconnect the park/neutral position switch assembly connector.
Disconnect the power management control ECU connector.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection
| Condition
| Specified Condition
|
C159-5 (L) - Starter relay (ST) terminal 2
| Always
| Below 1 Ω
|
G50-2 (STA) - Starter relay (ST) terminal 2
| Always
| Below 1 Ω
|
C159-5 (L) or Starter relay (ST) terminal 2 - Body ground and other terminals
| Always
| 10 kΩ or higher
|
G50-2 (STA) or Starter relay (ST) terminal 2 - Body ground and other terminals
| Always
| 10 kΩ or higher
|
Reinstall the starter relay (ST).
Reconnect the park/neutral position switch assembly connector.
Reconnect the power management control ECU connector.
| |
|
| REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
9.CHECK HARNESS AND CONNECTOR (CLUTCH START SWITCH ASSEMBLY - POWER MANAGEMENT CONTROL ECU - STATER RELAY (ST)) |
Remove the starter relay (ST) from the engine room relay block.
Disconnect the clutch start switch assembly connector.
Disconnect the power management control ECU connector.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance (for LHD):
Tester Connection
| Condition
| Specified Condition
|
A40-1 - Starter relay (ST) terminal 2
| Always
| Below 1 Ω
|
G50-2 (STA) - Starter relay (ST) terminal 2
| Always
| Below 1 Ω
|
A40-1 or Starter relay (ST) terminal 2 - Body ground and other terminals
| Always
| 10 kΩ or higher
|
G50-2 (STA) or Starter relay (ST) terminal 2 - Body ground and other terminals
| Always
| 10 kΩ or higher
|
- Standard Resistance (for RHD):
Tester Connection
| Condition
| Specified Condition
|
r1-1 - Starter relay (ST) terminal 2
| Always
| Below 1 Ω
|
G50-2 (STA) - Starter relay (ST) terminal 2
| Always
| Below 1 Ω
|
r1-1 or Starter relay (ST) terminal 2 - Body ground and other terminals
| Always
| 10 kΩ or higher
|
G50-2 (STA) or Starter relay (ST) terminal 2 - Body ground and other terminals
| Always
| 10 kΩ or higher
|
Reinstall the starter relay.
Reconnect the the clutch start switch assembly connector.
Reconnect the power management control ECU connector.
| REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
10.CHECK TERMINAL VOLTAGE (POWER SOURCE OF STARTER RELAY (ST)) |
Remove the starter relay (ST) from the engine room relay block.
Measure the voltage according to the value(s) in the table below.
- Standard Voltage:
Tester Connection
| Condition
| Specified Condition
|
Starter relay (ST) terminal 5 - Body ground
| Always
| 11 to 14 V
|
Text in Illustration*1
| Engine Room Relay Block
|
*2
| Starter Relay (ST)
|
Reinstall the starter relay.
| REPAIR OR REPLACE HARNESS OR CONNECTOR (BATTERY - STARTER RELAY) |
|
|
11.INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY |
Inspect the park/neutral position switch assembly (LandCruiser RM000000OD401HX.html).
12.CHECK HARNESS AND CONNECTOR (ECM - POWER MANAGEMENT CONTROL ECU - PARK/NEUTRAL POSITION SWITCH ASSEMBLY - STATER RELAY (ST)) |
Remove the starter relay (ST) from the engine room relay block.
Disconnect the park/neutral position switch assembly connector.
Disconnect the power management control ECU connector.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection
| Condition
| Specified Condition
|
C159-5 (L) - Starter relay (ST) terminal 2
| Always
| Below 1 Ω
|
G50-2 (STA) - Starter relay (ST) terminal 2
| Always
| Below 1 Ω
|
C159-5 (L) or Starter relay (ST) terminal 2 - Body ground and other terminals
| Always
| 10 kΩ or higher
|
G50-2 (STA) or Starter relay (ST) terminal 2 - Body ground and other terminals
| Always
| 10 kΩ or higher
|
Reinstall the starter relay.
Reconnect the park/neutral position switch assembly connector.
Reconnect the power management control ECU connector.
| REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
13.CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH ASSEMBLY - POWER MANAGEMENT CONTROL ECU - ECM) |
Disconnect the ECM connector.
Disconnect the park/neutral position switch assembly connector.
Disconnect the power management control ECU connector.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection
| Condition
| Specified Condition
|
C159-4 (B) - G50-3 (STAR)
| Always
| Below 1 Ω
|
G50-3 (STAR) - G184-11 (NSW)
| Always
| Below 1 Ω
|
C159-4 (B) or G50-3 (STAR) - Body ground and other terminals
| Always
| 10 kΩ or higher
|
G50-3 (STAR) or G184-11 (NSW) - Body ground and other terminals
| Always
| 10 kΩ or higher
|
Reconnect the ECM connector.
Reconnect the park/neutral position switch assembly connector.
Reconnect the power management control ECU connector.
| REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
14.INSPECT CLUTCH START SWITCH ASSEMBLY |
Inspect the clutch start switch assembly (LandCruiser RM0000032S300DX.html).
| REPLACE CLUTCH START SWITCH ASSEMBLY |
|
|
15.CHECK HARNESS AND CONNECTOR (ECM - POWER MANAGEMENT CONTROL ECU - CLUTCH START SWITCH ASSEMBLY - STATER RELAY (ST)) |
Remove the starter relay (ST) from the engine room relay block.
Disconnect the clutch start switch assembly connector.
Disconnect the power management control ECU connector.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance (for LHD):
Tester Connection
| Condition
| Specified Condition
|
C40-1 - Starter relay (ST) terminal 2
| Always
| Below 1 Ω
|
G50-2 (STA) - Starter relay (ST) terminal 2
| Always
| Below 1 Ω
|
C40-1 or Starter relay (ST) terminal 2 - Body ground and other terminals
| Always
| 10 kΩ or higher
|
G50-2 (STA) or Starter relay (ST) terminal 2 - Body ground and other terminals
| Always
| 10 kΩ or higher
|
- Standard Resistance (for RHD):
Tester Connection
| Condition
| Specified Condition
|
r1-1 - Starter relay (ST) terminal 2
| Always
| Below 1 Ω
|
G50-2 (STA) - Starter relay (ST) terminal 2
| Always
| Below 1 Ω
|
r1-1 or Starter relay (ST) terminal 2 - Body ground and other terminals
| Always
| 10 kΩ or higher
|
G50-2 (STA) or Starter relay (ST) terminal 2 - Body ground and other terminals
| Always
| 10 kΩ or higher
|
Reinstall the starter relay.
Reconnect the clutch start switch assembly connector.
Reconnect the power management control ECU connector.
| REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
16.CHECK HARNESS AND CONNECTOR (CLUTCH START SWITCH ASSEMBLY - POWER MANAGEMENT CONTROL ECU - ECM) |
Disconnect the ECM connector.
Disconnect the clutch start switch assembly connector.
Disconnect the power management control ECU connector.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance (for LHD):
Tester Connection
| Condition
| Specified Condition
|
A40-2 - G50-3 (STAR)
| Always
| Below 1 Ω
|
A40-2 or G50-3 (STAR) - Body ground and other terminals
| Always
| 10 kΩ or higher
|
- Standard Resistance (for RHD):
Tester Connection
| Condition
| Specified Condition
|
r1-2 - G50-3 (STAR)
| Always
| Below 1 Ω
|
r1-2 or G50-3 (STAR) - Body ground and other terminals
| Always
| 10 kΩ or higher
|
Reconnect the ECM connector.
Reconnect the clutch start switch assembly connector.
Reconnect the power management control ECU connector.
| REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
17.READ VALUE USING GTS (STARTER SIGNAL) |
Connect the GTS to the DLC3.
Turn the engine switch on (IG) and turn the GTS on.
Enter the following menus: Powertrain / Engine and ECT / Data List / Starter Signal.
Check the value displayed on the GTS when the engine switch is turned to the on (IG) and START positions.
- OK:
Condition
| GTS Display (Starter Signal)
|
Engine switch on (IG)
| OFF
|
Engine started
| ON
|
| REPAIR OR REPLACE HARNESS OR CONNECTOR (STARTER RELAY - ECM) |
|
|