Starter Disassembly


  1. REMOVE STARTER YOKE ASSEMBLY

  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY

  4. REMOVE STARTER ARMATURE ASSEMBLY

Starter -- Disassembly



1. REMOVE STARTER YOKE ASSEMBLY
  1. Remove the screw and terminal 50 wire.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Starting.Starter.Starter  Disassembly
  1. Remove the nut and disconnect the terminal C wire.

  1. Remove the 2 screws and O-rings, and pull out the starter yoke assembly with the armature assembly.



2. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Starting.Starter.Starter  Disassembly
  1. Remove the 2 screws and magnet starter switch.

  1. Remove the return spring.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Starting.Starter.Starter  Disassembly
  1. Remove the following parts from the starter housing.

    (1)
    Starter clutch
    (2)
    Starter armature pinion
    (3)
    Starter idler pinion
    (4)
    Retainer
    (5)
    Clutch roller


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Starting.Starter.Starter  Disassembly
  1. Using a magnetic finger, remove the steel ball.



3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Starting.Starter.Starter  Disassembly
  1. Using a screwdriver, hold the spring back and disconnect the brush.

  1. Disconnect the 4 brushes and remove the brush holder.



4. REMOVE STARTER ARMATURE ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Starting.Starter.Starter  Disassembly
  1. Using a plastic-faced hammer, tap the end of the starter yoke and remove the armature.