Compressor And Magnetic Clutch (For 5L-E) Removal


  1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE AIR CLEANER ASSEMBLY

  4. REMOVE DRIVE BELT

  5. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

  6. DISCONNECT NO. 1 COOLER REFRIGERANT SUCTION HOSE

  7. REMOVE COMPRESSOR AND MAGNETIC CLUTCH

Compressor And Magnetic Clutch (For 5L-E) -- Removal



1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
  1. Start the engine.

  1. Turn the A/C switch ON.

  1. Operate the cooler compressor with an engine speed of approximately 1,000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

  1. Stop the engine.

  1. Using SST, discharge the refrigerant gas.

    SST
    07110-58060(07117-58060,07117-58070,07117-58080,07117-58090,07117-78050,07117-88060,07117-88070,07117-88080)


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag activation.


3. REMOVE AIR CLEANER ASSEMBLY
  1. Disconnect the IAT sensor connector.

  1. Loosen the air cleaner hose clamp.

  1. Remove the 2 bolts and air cleaner.



4. REMOVE DRIVE BELT


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.Air Conditioning.Compressor And Magnetic Clutch (For 5L-E).Compressor And Magnetic Clutch (For 5L-E)  Removal
  1. Loosen nut A and bolt B, and remove the V belt.



5. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the bolt and disconnect the discharge hose from the compressor.

  1. Remove the O-ring from the discharge hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.


6. DISCONNECT NO. 1 COOLER REFRIGERANT SUCTION HOSE


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the bolt and disconnect the suction hose from the compressor.

  1. Remove the O-ring from the suction hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering them.


7. REMOVE COMPRESSOR AND MAGNETIC CLUTCH


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Disconnect the connector.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 4 bolts and compressor.