Fuel Injection Pump Disassembly


  1. MOUNT INJECTION PUMP ASSEMBLY

  2. REMOVE NO. 4 NOZZLE LEAKAGE PIPE

  3. REMOVE FUEL FILTER TO INJECTION PUMP FUEL PIPE

  4. REMOVE TIMING CONTROL VALVE

  5. REMOVE FUEL TEMPERATURE SENSOR

  6. REMOVE DISTRIBUTIVE HEAD PLUG

  7. REMOVE DELIVERY VALVE

Fuel Injection Pump -- Disassembly



1. MOUNT INJECTION PUMP ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Fuel.Fuel Injection Pump.Fuel Injection Pump  Disassembly
  1. Mount the injection pump to SST.

    SST
    09241-76022
    09245-54010


2. REMOVE NO. 4 NOZZLE LEAKAGE PIPE


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Fuel.Fuel Injection Pump.Fuel Injection Pump  Disassembly
  1. Remove the overflow screw, nozzle leakage pipe and 2 washers.



3. REMOVE FUEL FILTER TO INJECTION PUMP FUEL PIPE
  1. Remove the cap nut, fuel pipe and 2 washers.

  1. Remove the fuel inlet hollow screw and washer.



4. REMOVE TIMING CONTROL VALVE


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Fuel.Fuel Injection Pump.Fuel Injection Pump  Disassembly
  1. Using a 5 mm hexagon wrench, remove the 2 bolts and timing control valve.



5. REMOVE FUEL TEMPERATURE SENSOR


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Fuel.Fuel Injection Pump.Fuel Injection Pump  Disassembly
  1. Using a 19 mm deep socket wrench, remove the fuel temperature sensor.



6. REMOVE DISTRIBUTIVE HEAD PLUG


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Fuel.Fuel Injection Pump.Fuel Injection Pump  Disassembly
  1. Using SST, remove the distributive head plug.

    SST
    09260-54012(09262-54010)


7. REMOVE DELIVERY VALVE


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Fuel.Fuel Injection Pump.Fuel Injection Pump  Disassembly
  1. Using SST, remove the 4 delivery valve holders and springs.

    SST
    09260-54012(09269-54020)
  1. Remove the 4 delivery valves and gaskets.

    NOTICE:
    Do not touch the sliding surfaces of the delivery valves with your hand.
    HINT:
    Arrange the delivery valves, springs, and holders in the order they were removed.