Oil Pump Removal

Remove the engine assembly (Toyota Fortuner RM000000FYL004X.html).

Remove the timing belt (Toyota Fortuner RM00000126J002X.html).

Using a union nut wrench, loosen the 8 union nuts of the 4 injection pipes.

Remove the 2 nuts, 2 upper pipe clamps and 4 injection pipes together with the lower pipe clamps.

Using SST, remove the pulley nut.

SST

09213-14010(91651-60865)
09330-00021

Using SST, remove the drive pulley.

SST

09950-50013(09951-05010,09952-05010,09953-05010,09954-05021)

Disconnect the engine speed sensor connector.

Disconnect the spill control valve connector.

Disconnect the correction unit connector.

Disconnect the timing control valve connector.

Disconnect the fuel temperature sensor connector.

Disconnect the engine wire clamp.

Disconnect the 3 fuel hoses.

Remove the 3 bolts and injection pump stay.

Remove the 2 nuts and injection pump.

Using SST, loosen the pulley bolt.

SST

09960-10010(09962-01000,09963-01000)

Using SST, disconnect the timing pulley from the camshaft.

SST

09950-50013(09951-05010,09952-05010,09953-05010,09954-05021)

Remove the pulley bolt and timing pulley.

Remove the timing pulley woodruff key.

Remove the 4 bolts and timing belt cover.

Remove the 6 bolts and tension spring bracket.

Remove the water pump and gasket.

Remove the 2 bolts (A and B).

Loosen the bolt (C), and remove the No. 1 timing belt idler.

Remove the bolt, No. 2 timing belt idler and spacer.

Using SST, remove the timing pulley.

SST

09950-50013(09951-05010,09952-05010,09953-05010,09953-05020,09954-05010)

Remove the 16 bolts and 2 nuts.

Insert the blade of SST between the oil pan and cylinder block, cut off the applied sealer and remove the oil pan.

SST

09032-00100

NOTICE:

1. Do not use SST for the timing belt case side and rear oil seal retainer.
   
2. Be careful not to damage the oil pan flange.
   

Remove the 2 bolts, 2 nuts, oil strainer and gasket.

Remove the 5 bolts, timing belt case and gasket.