Clutch Unit (For 5L-E) Installation

Using SST and a hammer, tap in a new bearing.

SST

09304-12012

HINT:

After installing the bearing to the hub, make sure that it rotates smoothly.

Install 2 new bolts.

Torque:

123 N*m{1,250 kgf*cm, 90 ft.*lbf}

Insert SST into the clutch disc. Then insert the SST (together with the clutch disc) into the flywheel.

SST

09301-00110

NOTICE:

Take care not to insert the clutch disc facing the wrong direction.

Align the matchmarks on the clutch cover and flywheel.

Tighten the 6 bolts as described below.

1. Determine the first bolt to be tightened by choosing the bolt closest to the knock pin.
   

2. Uniformly tighten the 6 bolts in diametrically opposite pairs relative to the position of the first bolt. Use the illustration as a reference.
   

   Torque:

   19 N*m{195 kgf*cm, 14 in.*lbf}

Lightly move SST up and down, and right and left.

SST

09301-00110

Check that the disc is in the center, and then tighten the bolts.

Using a dial indicator with roller instrument, measure the diaphragm spring tip alignment.

Maximum misalignment:

0.9 mm (0.035 in.)

1. If the alignment is as specified, use SST to adjust the diaphragm spring tip alignment.
   

SST

09333-00013

Install the release fork support to the manual transmission unit.

Install the release bearing hub clip to the release bearing.

Apply Multemp 8158 Grease or equivalent to the following areas:

1. The contact surfaces of the release fork and release bearing hub.
   
2. The contact surfaces of the release fork and push rod.
   
3. The pivot points of the release fork.
   

   Grease:

   Multemp 8158 Grease or equivalent
   

Install the release fork to the release bearing.

Apply clutch spline grease to the input shaft spline.

Grease:

Toyota Genuine Clutch Spline Grease or equivalent

Install the release fork (with release bearing) to the manual transmission.

NOTICE:

After the installation, move the fork forward and backward to check that the release bearing slides smoothly.

Install the manual transmission unit (Toyota Fortuner RM0000011AJ005X.html).