Toyota Fortuner. Manual Transmission Assembly Installation

Manual Transmission Assembly -- Installation

1. INSTALL TRANSFER ASSEMBLY

Install the transfer (Toyota Fortuner RM000001HGT001X.html).

2. INSTALL MANUAL TRANSMISSION UNIT ASSEMBLY

Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.G58F Manual Transmission.Manual Transmission Assembly.Manual Transmission Assembly Installation

Align the input shaft with the clutch disc and install the transmission to the engine.

Install the 4 bolts.
Torque:
72 N*m{730 kgf*cm, 53 ft.*lbf}

3. INSTALL STIFFENER PLATE

Install the stiffener plate RH with the 4 bolts.
Torque:
69 N*m{704 kgf*cm, 51 ft.*lbf}for bolt A
37 N*m{377 kgf*cm, 27 ft.*lbf}for bolt B

Install the stiffener plate LH with the 4 bolts.
Torque:
69 N*m{704 kgf*cm, 51 ft.*lbf}for bolt A
37 N*m{377 kgf*cm, 27 ft.*lbf}for bolt B

4. INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR

Install the mounting insulator with the 4 bolts.
Torque:
44 N*m{449 kgf*cm, 32 ft.*lbf}

5. INSTALL NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY

Install the frame crossmember with the 4 bolts and 4 nuts.
Torque:
50 N*m{510 kgf*cm, 37 ft.*lbf}for bolt A

Install the 4 set bolts to the rear No. 1 engine mounting insulator.
Torque:
27 N*m{275 kgf*cm, 20 ft.*lbf}for bolt B

6. INSTALL STARTER ASSEMBLY

Install the starter (Toyota Fortuner RM0000014ED006X.html).

7. CONNECT CLUTCH RELEASE CYLINDER ASSEMBLY

Connect the release cylinder with the 2 bolts.
Torque:
12 N*m{122 kgf*cm, 9 ft.*lbf}

8. CONNECT WIRE HARNESS

Transmission side:
Connect the back-up light switch connector.

Transfer side:
Connect the No. 1, No. 2 and No. 3 transfer indicator switch connectors, and vehicle speed sensor connector.

9. INSTALL FRONT EXHAUST PIPE ASSEMBLY

Install the front exhaust pipe (Toyota Fortuner RM000001KYS002X.html).

10. INSTALL REAR PROPELLER SHAFT ASSEMBLY

Install the rear propeller shaft (Toyota Fortuner RM000000ZZ1008X.html).

11. INSTALL FRONT PROPELLER SHAFT ASSEMBLY

Install the front propeller shaft (Toyota Fortuner RM000000ZYG008X.html).

12. ADD MANUAL TRANSMISSION OIL

Oil grade:: GL-4 or GL-5

Viscosity:: SAE 75W-90

Standard capacity:: 2.2 liters (2.3 US qts, 1.9 Imp. qts)

Torque:: 37 N*m{377 kgf*cm, 27 ft.*lbf}

13. INSTALL NO. 2 ENGINE UNDER COVER

Torque:: 28 N*m{286 kgf*cm, 21 ft.*lbf}

14. INSTALL NO. 1 ENGINE UNDER COVER

Torque:: 28 N*m{286 kgf*cm, 21 ft.*lbf}

15. INSTALL TRANSFER CASE LOWER PROTECTOR

Install the transfer case lower protector with the 4 bolts.
Torque:
18 N*m{183 kgf*cm, 13 ft.*lbf}

16. INSTALL TRANSFER HIGH AND LOW SHIFT LEVER ASSEMBLY

Install the transfer shift lever.
HINT:
Apply MP grease to the tip of the transfer shift lever.

Using pliers, install the snap ring.

17. INSTALL FLOOR SHIFT LEVER ASSEMBLY

Cover the shift lever cap with a cloth.

Press down on the shift lever cap and rotate it clockwise to install it.
HINT:
Apply MP grease to the tip of the shift lever.

18. INSTALL SHIFT LEVER BOOT ASSEMBLY

Install the shift lever boot with the 4 screws and 2 clips.

19. INSTALL CONSOLE BOX ASSEMBLY

Install the console box with the 2 clips, 4 screws <F> and 2 bolts <E>.

20. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY

NOTICE:

Be careful not to damage the instrument panel lower and console box with the claws of the upper console panel.

Attach the 12 claws to install the console panel.

21. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY

Twist the transmission shift lever knob in the direction indicated by the arrow to install it.

for 4WD:
Twist the transfer shift lever knob in the direction indicated by the arrow to install it.

22. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

23. CHECK SRS WARNING LIGHT

Check the SRS warning light (Toyota Fortuner RM000000YVX008X.html).