Condenser (For 1Kd-Ftv, 2Kd-Ftv) Removal


  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  2. REMOVE FRONT BUMPER COVER

  3. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

  4. DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

  5. REMOVE HOOD LOCK ASSEMBLY

  6. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY

  7. REMOVE COOLER CONDENSER ASSEMBLY

Condenser (For 1Kd-Ftv, 2Kd-Ftv) -- Removal


HINT:
  1. Use the same procedure for RHD and LHD vehicles.
  2. The procedure listed below is for LHD vehicles.


1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM
  1. Start up the engine.

  1. Turn the A/C switch ON.

  1. Operate the cooler compressor with an engine speed of approximately 1,000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

  1. Stop the engine.

  1. Using SST, discharge the refrigerant gas.

    SST
    09985-20010(09985-02130,09985-02150,09985-02090,09985-02110,09985-02010,09985-02050,09985-02060,09985-02070)


2. REMOVE FRONT BUMPER COVER
(Toyota Fortuner RM000003NP100MX.html)


3. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the cooler condenser.

  1. Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.


4. DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the bolt and disconnect the air conditioning tube and accessory assembly from the cooler condenser.

  1. Remove the O-ring from the air conditioning tube and accessory assembly.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.


5. REMOVE HOOD LOCK ASSEMBLY
  1. for LHD:
    (Toyota Fortuner RM000004RRM008X_01_0005.html)

  1. for RHD:
    (Toyota Fortuner RM000004RUL00BX_01_0005.html)



6. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the 7 bolts and upper radiator support sub-assembly.



7. REMOVE COOLER CONDENSER ASSEMBLY


Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the cooler condenser assembly.