INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY (w/ Air Conditioning System)
CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY (w/ Air Conditioning System)
CONNECT SUCTION TUBE SUB-ASSEMBLY (w/ Air Conditioning System)
Air Conditioning Unit (For Manual Air Conditioning System) -- Installation |
| 1. INSTALL AIR CONDITIONING UNIT ASSEMBLY |
Install the A/C unit with the bolt and nut.
- Torque:
- 9.8 N*m{100 kgf*cm, 7 ft.*lbf}
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| 2. INSTALL INSTRUMENT PANEL REINFORCEMENT |
Install the instrument panel reinforcement with the 7 bolts.
- Torque:
- 20 N*m{204 kgf*cm, 15 ft.*lbf}
Install the 3 bolts.
- Torque:
- 9.8 N*m{100 kgf*cm, 7 ft.*lbf}
Connect the connectors.
Attach the 12 clamps.
Install the grommet to the vehicle body.
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Connect the ground wires to the instrument panel reinforcement with the 2 bolts.
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Connect the connector and wire harness.
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Attach the 3 clamps.
Connect the connector and wire harness.
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Attach the 2 clamps.
| 3. INSTALL NO. 1 COOLER UNIT DRAIN HOSE |
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Install the drain hose.
| 4. INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY (w/ Air Conditioning System) |
Install the A/C amplifier with the screw.
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Connect the connector.
Attach the clamp to the amplifier.
| 5. INSTALL NO. 4 AIR DUCT |
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Attach the 2 claws to install the duct.
| 6. INSTALL NO. 2 AIR DUCT |
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Attach the 2 claws to install the duct.
| 7. INSTALL NO. 1 AIR DUCT |
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Attach the 2 claws to install the duct.
| 8. INSTALL ECM |
For 1KD-FTV, refer to the following procedures (Toyota Fortuner RM0000013YY00WX_01_0001.html).
| 9. INSTALL STEERING COLUMN ASSEMBLY |
Install the steering column with the 3 bolts.
- Torque:
- 21 N*m{214 kgf*cm, 15 ft.*lbf}
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Install the cover with the 3 bolts.
- Torque:
- 5.0 N*m{51 kgf*cm, 44 in.*lbf}
| 10. INSTALL NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY |
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Connect the connectors to install the instrument panel junction block.
Attach the 2 clamps to install the brace.
Install the brace with the 3 nuts and 2 bolts.
| 11. INSTALL NO. 3 HEATER TO REGISTER DUCT |
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Attach the 4 claws to install the duct.
| 12. INSTALL NO. 1 HEATER TO REGISTER DUCT |
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Attach the 3 claws to install the duct.
| 13. INSTALL NO. 2 HEATER TO REGISTER DUCT |
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Install the clip and duct.
| 14. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY |
Install the instrument panel lower (Toyota Fortuner RM000000SQF00SX.html).
| 15. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY |
Install the instrument panel upper (Toyota Fortuner RM000003O2K007X.html).
| 16. CONNECT WATER HOSE SUB-ASSEMBLY |
Connect the water hose and attach the clip.
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| 17. CONNECT WATER HOSE SUB-ASSEMBLY B |
- HINT:
- Use the same procedures described for the water hose.
| 18. CONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY (w/ Air Conditioning System) |
Remove the vinyl tape attached to the tube.
Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the A/C tube.
- Compressor oil:
- ND-OIL 8 or equivalent
Install the 2 O-rings on the A/C tube.
Connect the A/C tube & accessory and attach the piping clamp.
| 19. CONNECT SUCTION TUBE SUB-ASSEMBLY (w/ Air Conditioning System) |
Remove the vinyl tape attached to the tube.
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Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the suction tube.
- Compressor oil:
- ND-OIL 8 or equivalent
Install the 2 O-rings on the suction tube.
Connect the suction tube and attach the piping clamp.
- HINT:
- After the connection, check that the claw of the piping clamp is engaged.
| 20. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL |
- NOTICE:
- When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Toyota Fortuner RM000002HD2006X.html).
| 21. CHECK SRS WARNING LIGHT |
Check the SRS warning light (Toyota Fortuner RM000000XFD06DX.html).
| 22. ADD ENGINE COOLANT |
For 1KD-FTV, refer to the following procedures (Toyota Fortuner RM000001X4H000X.html).
| 23. CHARGE REFRIGERANT |
- SST
- 09985-20010(09985-02130,09985-02150,09985-02090,09985-02110,09985-02010,09985-02050,09985-02060,09985-02070)
Perform vacuum purging using a vacuum pump.
Charge refrigerant HFC-134a (R134a).
- Standard:
- 750 +-30 g (26.45 +-1.05 oz.)
- NOTICE:
- Do not operate the cooler compressor before charging refrigerant as the cooler compressor will not work properly without any refrigerant, and will overheat.
- Approximately 100 g (3.53 oz.) of refrigerant may need to be charged after bubbles disappear. The refrigerant amount should be checked by quantity, and not with the sight glass.
| 24. WARM UP ENGINE |
Warm up the engine at less than 1,850 rpm for 2 minutes or more after charging refrigerant.
- NOTICE:
- Be sure to warm up the compressor when turning the A/C switch ON after removing and installing the cooler refrigerant lines (including the compressor), to prevent damage to the compressor.
| 25. CHECK FOR ENGINE COOLANT LEAKS |
For 1KD-FTV, refer to the following procedures (Toyota Fortuner RM000001443006X.html).
| 26. CHECK FOR LEAKAGE OF REFRIGERANT |
After recharging the refrigerant gas, check for refrigerant gas leakage using a halogen leak detector.
After recharging the refrigerant gas, prepare the vehicle for a refrigerant gas leakage check by making sure the following conditions are met.
The ignition switch is OFF.
The vehicle is in a place with good air ventilation and without any volatile gases, such as evaporated gasoline or exhaust gas. The detector is very sensitive gases, If volatile gases are unavoidable, the vehicle must be lifted up.
Some refrigerant is remaining in the refrigerant system.
The compressor is OFF and its pressure is approximately 392 to 588 kPa (4 to 6 kgf/cm2).
Using a gas leak detector, check the refrigerant line for leakage.
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If a gas leak is not detected on the drain hose, remove the blower motor control (blower resistor) from the cooling unit. Insert the gas leak detector sensor into the unit and perform the test.
Disconnect the connector and leave the pressure switch on for approximately 20 minutes. Bring the gas leak detector close to the pressure switch and perform the test.