Fuel Injection Nozzle Removal


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. DISCONNECT AIR CLEANER HOSE

  3. REMOVE INTAKE PIPE ASSEMBLY

  4. REMOVE INTAKE FLANGE

  5. REMOVE VENTURI

  6. REMOVE INJECTION PIPE SET

  7. REMOVE NO. 1 GLOW PLUG CONNECTOR

  8. REMOVE NOZZLE LEAKAGE PIPE ASSEMBLY

  9. REMOVE NOZZLE HOLDER AND NOZZLE SET

Fuel Injection Nozzle -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag activation.


2. DISCONNECT AIR CLEANER HOSE
  1. Install the air cleaner hose.

  1. Tighten the 2 clamps.

  1. Connect the IAT sensor connector.



3. REMOVE INTAKE PIPE ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Loosen the intake pipe clamp.

  1. Remove the 2 bolts and intake pipe.



4. REMOVE INTAKE FLANGE


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Remove the bolt and clamp of the heater hose.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Disconnect the manifold absolute pressure sensor connector.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Loosen the clamp and then disconnect the ventilation hose.

  1. Remove the 3 nuts, intake flange and gasket.



5. REMOVE VENTURI


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Fuel.Fuel Injection Nozzle.Fuel Injection Nozzle  Removal
  1. Disconnect the throttle open switch connector.



    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Fuel.Fuel Injection Nozzle.Fuel Injection Nozzle  Removal
  1. Disconnect the throttle control motor connector.

  1. Remove the venturi and gasket.



6. REMOVE INJECTION PIPE SET


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Using a union nut wrench, loosen the 8 union nuts of the 4 injection pipes.

  1. Remove the 2 nuts, 2 upper pipe clamps and 4 injection pipes together with the lower pipe clamps.



7. REMOVE NO. 1 GLOW PLUG CONNECTOR
  1. Remove the nut and disconnect the glow plug connector wire.

  1. Remove the 4 screw grommets, 4 nuts and glow plug connector.



8. REMOVE NOZZLE LEAKAGE PIPE ASSEMBLY


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50
  1. Disconnect the fuel hose from the leakage pipe.

  1. Remove the 4 nuts, leakage pipe and 4 ring packing washers.



9. REMOVE NOZZLE HOLDER AND NOZZLE SET


    Toyota Fortuner. Ggn50, 60 Kun51, 61 Tgn51 Lan50.5L-E Fuel.Fuel Injection Nozzle.Fuel Injection Nozzle  Removal
  1. Using SST, remove the 4 injection nozzles, 4 injection nozzle seats and 4 injection nozzle seat gaskets.

    SST
    09268-64010(09268-64020)