Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - DOOR / HATCH

POWER BACK DOOR DRIVE UNIT - INSTALLATION

1. INSTALL POWER BACK DOOR UNIT ASSEMBLY

Attach the 2 claws to install the power back door unit assembly.

Install the 4 bolts.

  • Torque:
  • 14 N*m{ 143 kgf*cm, 10 ft.*lbf}

Connect the connector.

2. INSTALL REAR UPPER PILLAR GARNISH RH
Power Back Door Drive Unit - Installation. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

w/o Power Back Door:

Attach the 5 clips to install the rear upper pillar garnish.

Power Back Door Drive Unit - Installation. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

w/ Power Back Door:

Pass the power back door rod through the rear upper pillar garnish.

Attach the 5 clips to install the rear upper pillar garnish.

Power Back Door Drive Unit - Installation. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the seat belt shoulder anchor with the bolt.

  • Torque:
  • 42 N*m{ 428 kgf*cm, 31 ft.*lbf}
Power Back Door Drive Unit - Installation. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the 2 claws to close the seat belt shoulder anchor cover.

3. INSTALL BACK DOOR SERVICE HOLE COVER RH
Power Back Door Drive Unit - Installation. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the back door stay plate.

Power Back Door Drive Unit - Installation. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Pass the power back door rod through the hole of the back door service hole cover RH and install the rod with the bolt.

  • Torque:
  • :
  • 18 N*m{ 184 kgf*cm, 13 ft.*lbf}

Move the back door to a half-open position so that the hole in the center of the back door service hole cover RH is aligned lengthwise with the power back door rod.

Attach the 2 clips and install the back door service hole cover RH.

  • NOTICE:
  • If the back door is in a fully-open position, the power back door rod will interfere with the hole of the back door service hole cover, so do not perform this operation with the back door in a fully open position.
4. INSTALL BACK DOOR SIDE GARNISH RH

w/o Power Back Door:

  • HINT:
  • Use the same procedure described for the LH side.

w/ Power Back Door:

Attach the clip and 4 claws to install the back door side garnish RH.

5. INSTALL CENTER BACK DOOR GARNISH

Attach the 5 clips and 4 claws to install the center back door garnish.

6. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY RH
Power Back Door Drive Unit - Installation. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200
  • HINT:
  • When installing the front quarter trim panel, operate the reclining adjuster release handle and move the No. 1 rear seat to the position shown in the illustration.

w/ Rear No. 2 Seat, except Face to Face Seat Type:

w/o Rear Air Conditioning System:


Connect the rear seat lock control lever cable.

w/ Rear Air Conditioning System:


Connect the thermistor connector and rear seat lock control lever cable.

Attach the 16 clips and 2 claws to install the quarter trim panel.

Install the clip and bolt.

  • Torque:
  • 12 N*m{ 122 kgf*cm, 9 ft.*lbf}

Power Back Door Drive Unit - Installation. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

w/o Rear No. 2 Seat or w/ Rear No. 2 Seat, for Face to Face Seat Type:

Attach the 16 clips and 2 claws to install the quarter trim panel.

Install the clip.

Power Back Door Drive Unit - Installation. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

w/ Tonneau Cover:

Attach the 16 clips and 2 claws to install the quarter trim panel.

Install the screw and clip.

Power Back Door Drive Unit - Installation. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Power Back Door Drive Unit - Installation. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

w/ Rear No. 2 Seat, except Face to Face Seat Type:

Install the rear No. 2 seat belt anchor with the bolt.

  • Torque:
  • 42 N*m{ 428 kgf*cm, 31 ft.*lbf}
Power Back Door Drive Unit - Installation. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the 3 claws to install the cover.

Power Back Door Drive Unit - Installation. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Install the rear No. 1 seat belt anchor with the bolt.

  • Torque:
  • 42 N*m{ 428 kgf*cm, 31 ft.*lbf}
Power Back Door Drive Unit - Installation. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the 3 claws to install the cover.

7. INSTALL REAR SEAT COVER CAP RH (w/ Rear No. 2 Seat)
Power Back Door Drive Unit - Installation. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200
  • HINT:
  • Use the same procedure to install the rear seat cover cap on the other side.

Attach the 3 claws to install the rear seat cover cap.

8. INSTALL REAR FLOOR MAT REAR SUPPORT PLATE
Power Back Door Drive Unit - Installation. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Attach the 6 clips to install the support plate.

9. INSTALL REAR DOOR SCUFF PLATE RH
  • HINT:
  • Use the same procedures described for the LH side.
10. INSTALL REAR STEP COVER
Power Back Door Drive Unit - Installation. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200
  • HINT:
  • Use the same procedure to install the step cover on the other side.

Attach the 2 claws to install the step cover.

11. INSTALL REAR NO. 2 SEAT ASSEMBLY RH (w/ Rear No. 2 Seat)

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  • HINT:
  • Use the same procedure described for the LH side.
12. INSTALL TONNEAU COVER ASSEMBLY (w/ Tonneau Cover)

Install the tonneau cover assembly.

13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
  • NOTICE:
  • When disconnecting the cable, some systems need to be initialized after the cable is reconnected ().