Land Cruiser URJ200 URJ202 GRJ200 VDJ200 - DOOR / HATCH

BACK DOOR - ADJUSTMENT

1. INSPECT TAIL GATE PANEL SUB-ASSEMBLY

Check that the clearance measurements of areas H to I are within the standard range.

Back Door - Adjustment. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

  • Standard Measurement:
  • AreaSpecified Condition
    H3.8 to 6.8 mm (0.150 to 0.268 in.)
    I3.5 to 6.5 mm (0.138 to 0.256 in.)
2. ADJUST TAIL GATE PANEL SUB-ASSEMBLY

Loosen the hinge bolts.

Back Door - Adjustment. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Adjust the tail gate by moving it up and down and left and right so that the dimensions are within the specified range.

Tighten the hinge bolts.

  • Torque:
  • 28 N*m{ 286 kgf*cm, 21 ft.*lbf}
Back Door - Adjustment. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Loosen the hinge bolts.

Adjust the tail gate by moving it up and down and forward and backward so that the dimensions are within the specified range.

Tighten the hinge bolts.

  • Torque:
  • 31 N*m{ 316 kgf*cm, 23 ft.*lbf}
3. ADJUST DOOR LOCK STRIKER
Back Door - Adjustment. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Using a T40 "TORX" socket, adjust the striker position by slightly loosening the striker mounting screws and hitting the striker with a plastic-faced hammer.

Using a T40 "TORX" socket, tighten the striker mounting screws after the adjustment.

  • Torque:
  • 12 N*m{ 122 kgf*cm, 9 ft.*lbf}
4. INSPECT BACK DOOR PANEL SUB-ASSEMBLY

Check that the clearance measurements of areas A to G are within the standard range.

Back Door - Adjustment. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

  • Standard Measurement:
  • AreaSpecified ConditionAreaSpecified Condition
    A5.7 to 8.7 mm (0.224 to 0.343 in.)E2.7 to 5.7 mm (0.106 to 0.224 in.)
    B0.0 to 3.0 mm (0.000 to 0.118 in.)F-1.4 to 1.6 mm (-0.0551 to 0.0630 in.)
    C3.75 to 6.75 mm (0.148 to 0.266 in.)G5.0 mm (0.197 in.)
    D3.75 to 6.75 mm (0.148 to 0.266 in.)--
5. ADJUST REAR SWING GATE LOCK STRIKER
Back Door - Adjustment. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Check that the door fit and door linkages are adjusted correctly.

Using a T40 "TORX" socket, adjust the striker position by slightly loosening the striker mounting screws and hitting the striker with a plastic-faced hammer.

Using a T40 "TORX" socket, tighten the striker mounting screws after the adjustment.

  • Torque:
  • 23 N*m{ 235 kgf*cm, 17 ft.*lbf}
6. ADJUST BACK DOOR PANEL SUB-ASSEMBLY
Back Door - Adjustment. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Loosen the hinge bolts.

Adjust the back door by moving it up and down and left and right so that the dimensions are within the specified range.

Tighten the hinge bolts.

  • Torque:
  • 19 N*m{ 194 kgf*cm, 14 ft.*lbf}

Partially remove the roof headlining.

w/ Sliding Roof:


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w/o Sliding Roof:


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Back Door - Adjustment. DOOR / HATCH. Land Cruiser URJ200  URJ202 GRJ200 VDJ200

Loosen the hinge nuts.

Adjust the back door by moving it up and down and forward and backward so that the dimensions are within the specified range.

Tighten the hinge nuts.

  • Torque:
  • 19 N*m{ 194 kgf*cm, 14 ft.*lbf}

Install the roof headlining.

w/ Sliding Roof:


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w/o Sliding Roof:


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