Корпус Дифференциала Повторная Сборка. Corolla ZZE150

Трансмиссия. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
Автоматическая Трансмиссия U341E. COROLLA, AURIS. ZZE150 ZRE151,152 NDE150

  1. INSTALL FRONT DIFFERENTIAL SIDE GEAR

  2. INSTALL FRONT NO. 1 DIFFERENTIAL PINION SHAFT

  3. INSPECT DIFFERENTIAL SIDE GEAR BACKLASH

  4. INSTALL FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN

  5. INSTALL FRONT DIFFERENTIAL RING GEAR

  6. INSTALL FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING

  7. INSTALL FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING


Корпус Дифференциала -- Повторная Сборка



1. INSTALL FRONT DIFFERENTIAL SIDE GEAR


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. After applying ATF to the 2 front differential side gears, 2 front differential side gear thrust washers, 2 front differential pinions and 2 front differential pinion thrust washers, install them to the front differential case.

    УКАЗАНИЕ:
    When installing them, set the alignment of the front differential pinions perpendicular to that of the side gear and rotate them so that their holes are aligned with the holes in the differential case.


2. INSTALL FRONT NO. 1 DIFFERENTIAL PINION SHAFT


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Install the No. 1 pinion shaft so as to align the lock pin holes in the pinion shaft and differential case.



3. INSPECT DIFFERENTIAL SIDE GEAR BACKLASH


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Measure the differential side gear backlash while holding 1 pinion gear toward the case.

    Standard backlash:
    0.05 to 0.20 mm (0.0020 to 0.0079 in.)
    If the backlash is outside the specifications, install the correct thrust washer to the side gear.
  1. Referring to the table below, select thrust washers which will ensure that the backlash is within the specifications for both sides.

    Thrust washer thickness:
    Thickness mm (in.)
    Thickness mm (in.)
    0.95 (0.0374)
    1.10 (0.0433)
    1.00 (0.0394)
    1.15 (0.0453)
    1.05 (0.0413)
    1.20 (0.0472)
    If the backlash is not within the specifications, install a thrust washer of a different thickness.


4. INSTALL FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Using a pin punch and a hammer, install the pinion shaft straight pin.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Using a chisel and a hammer, stake the differential case.



5. INSTALL FRONT DIFFERENTIAL RING GEAR


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Using ATF and a heater, heat the front differential ring gear to 90 to 110°C (194 to 230°F).

  1. Clean the contact surface of the front differential case.



    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Install 4 new ring gear lock plates with the 8 bolts.

    Момент затяжки:
    88 Н*м{898 кгс*см, 65 фунт-сила-футов}


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Автоматическая Трансмиссия U341E.Система Автоматической Трансмиссии.Корпус Дифференциала  Повторная Сборка
  1. Using SST, stake the ring gear lock plate.

    SST
    09930-00010


6. INSTALL FRONT DIFFERENTIAL CASE REAR TAPERED ROLLER BEARING


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Автоматическая Трансмиссия U341E.Система Автоматической Трансмиссии.Корпус Дифференциала  Повторная Сборка
  1. Using SST and a press, install the front differential case LH tapered roller bearing inner race to the differential case.

    SST
    09726-40010
    09950-60020(09951-00790)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Автоматическая Трансмиссия U341E.Система Автоматической Трансмиссии.Корпус Дифференциала  Повторная Сборка
  1. Using SST and a press, install the shim and bearing outer race to the transaxle case.

    SST
    09950-60020(09951-00720)
    09950-60010(09951-00650)
    09950-70010(09951-07100,09951-07200)


7. INSTALL FRONT DIFFERENTIAL CASE FRONT TAPERED ROLLER BEARING


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150
  1. Using SST and a press, install the bearing inner race to the differential case.

    SST
    09950-60010(09951-00460)
    09950-70010(09951-07100)


    COROLLA, AURIS. ZZE150 ZRE151,152 NDE150.Автоматическая Трансмиссия U341E.Система Автоматической Трансмиссии.Корпус Дифференциала  Повторная Сборка
  1. Using SST and a press, install the tapered roller bearing to the transaxle housing.

    SST
    09950-70010(09951-07150)
    09950-60020(09951-00680)