Turbocharger Removal

Двигатель. Toyota Rav4. Aca30, 33, 38 Ala30
Система Впуска 2Ad-Fhv. Toyota Rav4. Aca30, 33, 38 Ala30

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE ENGINE ASSEMBLY

  3. REMOVE NO. 1 MANIFOLD CONVERTER INSULATOR

  4. REMOVE NO. 2 MANIFOLD CONVERTER INSULATOR

  5. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

  6. REMOVE NO. 1 TURBO INSULATOR

  7. REMOVE NO. 1 TURBO WATER PIPE SUB-ASSEMBLY

  8. REMOVE NO. 2 TURBO WATER PIPE SUB-ASSEMBLY

  9. REMOVE TURBO OIL OUTLET PIPE

  10. DISCONNECT NO. 2 TURBO OIL PIPE

  11. REMOVE TURBOCHARGER STAY

  12. REMOVE TURBOCHARGER SUB-ASSEMBLY

  13. REMOVE NO. 2 TURBO OIL PIPE

Turbocharger -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
ПРЕДОСТЕРЕЖЕНИЕ:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.


2. REMOVE ENGINE ASSEMBLY
  1. Remove the engine from the vehicle (see page RAV4_ACA30 RM0000019Y9008X.html).



3. REMOVE NO. 1 MANIFOLD CONVERTER INSULATOR


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 5 bolts and No.1 manifold converter insulator.



4. REMOVE NO. 2 MANIFOLD CONVERTER INSULATOR


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 3 bolts and No.2 manifold converter insulator.



5. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Disconnect the 2 exhaust gas temperature sensor connectors.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the bolt, nut and No.1 manifold stay.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 3 bolts No.2 manifold stay.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 2 bolts, nut and No.2 exhaust manifold stay.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 3 nuts, manifold converter and turbine outlet elbow gasket.



6. REMOVE NO. 1 TURBO INSULATOR


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 2 bolts, and then remove the insulator.



7. REMOVE NO. 1 TURBO WATER PIPE SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Using needle-nose pliers, grip the claws of the clip and slide the clip to disconnect the No. 1 turbo water hose.

    УКАЗАНИЕ:
    Place a container under the connection before disconnecting the No. 1 turbo water hose because water in the hose may spill out.


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the bolt and gasket, then remove the pipe.



8. REMOVE NO. 2 TURBO WATER PIPE SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Using needle-nose pliers, grip the claws of the clip and slide the clip to disconnect the No. 3 water by-pass hose.

    УКАЗАНИЕ:
    Place a container under the connection before disconnecting the No. 3 water by-pass hose because water in the hose may spill out.


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 2 bolts and gasket, and then remove the pipe.



9. REMOVE TURBO OIL OUTLET PIPE


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 4 bolts and 2 gaskets, and then remove the pipe.

    УКАЗАНИЕ:
    Place a container under the connection before disconnecting the turbo oil outlet pipe because oil in the pipe may spill out.


10. DISCONNECT NO. 2 TURBO OIL PIPE


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 2 bolts and 2 gaskets.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Disconnect the 2 vacuum hoses to remove the turbo oil pipe.



11. REMOVE TURBOCHARGER STAY


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 2 nuts and 2 spacers, and then remove the turbocharger stay.



12. REMOVE TURBOCHARGER SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 3 nuts, turbocharger and gasket.



13. REMOVE NO. 2 TURBO OIL PIPE