Diagnostic trouble code P0200 P0201 P0202 P0203 P0204 P0205 P0206 P12FF 4GR-FSE Engine

Description

Wiring diagram

Inspection procedure

INSPECT INJECTOR DRIVER (POWER SOURCE OF EDU)

CHECK HARNESS AND CONNECTOR (EDU - FUEL INJECTOR)

CHECK HARNESS AND CONNECTOR (ECM - EDU)

CHECK ECM (#10, #20, #30, #40, #50 AND #60 VOLTAGE)

CHECK ECM (INJF VOLTAGE)

INSPECT FUEL INJECTOR (RESISTANCE)

DTC P0200 Injector Circuit / Open

DTC P0201 Injector Circuit / Open - (Cylinder 1)

DTC P0202 Injector Circuit / Open - (Cylinder 2)

DTC P0203 Injector Circuit / Open - (Cylinder 3)

DTC P0204 Injector Circuit / Open - (Cylinder 4)

DTC P0205 Injector Circuit / Open - (Cylinder 5)

DTC P0206 Injector Circuit / Open - (Cylinder 6)

DTC P12FF Electric Driver Unit

Description

The high speed activation of the high pressure fuel injector is possible through the high-voltage, rapid-recharge DC/DC converter. Using high pressure fuel, the atomized fuel's injection timing can be accurately controlled, which decreases emissions and fuel consumption. The steady ECM checks the injector driver movement. When the injector driver or inject has a malfunction, the injection control of the relevant cylinder is stopped or power to the injector relay is cut. Then the ECM illuminates the check engine warning light.  

DTC No. DTC Detection Condition Trouble Area
P0200
  1. NO INJF signals to ECM despite crankshaft rotating 10 times (1 trip detection logic)
  2. NO INJF signals to ECM despite crankshaft rotating 20 times during cranking (2 trip detection logic)
  1. Open or short in Injector driver (EDU) circuit
  2. Injector driver (EDU)
  3. Fuel injector assembly
  4. ECM
P0201
P0202
P0203
P0204
P0205
P0206
P12FF
NO INJF signals of each cylinder to ECM 20 times successively (1 trip detection logic)
  1. Open or short in Injector driver (EDU) circuit
  2. Injector driver (EDU)
  3. Fuel injector assembly
  4. ECM

Wiring diagram

Diagnostic trouble code P0200 P0201 P0202 P0203 P0204 P0205 P0206 P12FF 4GR-FSE Engine. Wiring diagram

Diagnostic trouble code P0200 P0201 P0202 P0203 P0204 P0205 P0206 P12FF 4GR-FSE Engine.

Inspection procedure

HINT:

Read freeze frame data using the intelligent tester. Freeze frame data records the engine conditions when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, and other data from the time the malfunction occurred .

 

1.INSPECT INJECTOR DRIVER (POWER SOURCE OF EDU)

Diagnostic trouble code P0200 P0201 P0202 P0203 P0204 P0205 P0206 P12FF 4GR-FSE Engine. Disconnect the E58 injector driver (EDU) connector.

  1. Disconnect the E58 injector driver (EDU) connector.

  1. Turn the engine switch on (IG).

  1. Measure the voltage of the injector driver (EDU) connector.

    Standard voltage:

    Tester Connection Specified Condition
    +B (E58-1) - Engine ground 10 to 14 V
    +B2 (E58-2) - Engine ground 10 to 14 V
  1. Reconnect the injector driver (EDU) connector.

  NG  
CHECK EDU (POWER SOURCE CIRCUIT)
 
OK  
   

2.CHECK HARNESS AND CONNECTOR (EDU - FUEL INJECTOR)

Diagnostic trouble code P0200 P0201 P0202 P0203 P0204 P0205 P0206 P12FF 4GR-FSE Engine. Disconnect the N1 and I1 connectors.

  1. Disconnect the N1 and I1 connectors.

  1. Measure the resistance of the injector driver (EDU) connector.

    Standard resistance:

    Tester Connection Condition Specified Condition
    IJ1+ (H1-2) - IJ1- (H1-5) 20°C (68°F) 2.01 to 2.31 ?
    IJ2+ (I1-3) - IJ2- (I1-6) 20°C (68°F) 2.01 to 2.31 ?
    IJ3+ (H1-3) - IJ3- (H1-6) 20°C (68°F) 2.01 to 2.31 ?
    IJ4+ (I1-1) - IJ4- (I1-4) 20°C (68°F) 2.01 to 2.31 ?
    IJ5+ (H1-1) - IJ5- (H1-4) 20°C (68°F) 2.01 to 2.31 ?
    IJ6+ (I1-2) - IJ6- (I1-5) 20°C (68°F) 2.01 to 2.31 ?
  1. Reconnect the injector driver (EDU) connector.

  NG  
Go to step 6
 
OK  
   

3.CHECK HARNESS AND CONNECTOR (ECM - EDU)

Diagnostic trouble code P0200 P0201 P0202 P0203 P0204 P0205 P0206 P12FF 4GR-FSE Engine. Disconnect the E3, E5 and E6 connectors.

  1. Disconnect the E3, E5 and E6 connectors.

  1. Disconnect the E58 injector driver (EDU) connector.

  1. Measure the resistance of the wire harness side connectors.

    Standard resistance (Check for open):

    Tester Connection Specified Condition
    #10 (E3-15) - #10 (E58-3) Below 1 ?
    #20 (E5-17) - #20 (E58-2) Below 1 ?
    #30 (E3-14) - #30 (E58-1) Below 1 ?
    #40 (E5-16) - #40 (E58-12) Below 1 ?
    #50 (E3-13) - #50 (E58-11) Below 1 ?
    #60 (E5-15) - #60 (E58-10) Below 1 ?
    INJF (E6-26) - INJF (E58-9) Below 1 ?

    Standard resistance (Check for short):

    Tester Connection Specified Condition
    #10 (E3-15) or #10 (E58-3) - Engine ground 10 k? or higher
    #20 (E5-17) or #20 (E58-2) - Engine ground 10 k? or higher
    #30 (E3-14) or #30 (E58-1) - Engine ground 10 k? or higher
    #40 (E5-16) or #40 (E58-12) - Engine ground 10 k? or higher
    #50 (E3-13) or #50 (E58-11) - Engine ground 10 k? or higher
    #60 (E5-15) or #60 (E58-10) - Engine ground 10 k? or higher
    INJF (E6-26) or INJF (E58-9) - Engine ground 10 k? or higher
  1. Reconnect the ECM connector.

  1. Reconnect the injector driver (EDU) connector.

  NG  
REPAIR OR REPLACE HARNESS OR CONNECTOR
 
OK  
   

4.CHECK ECM (#10, #20, #30, #40, #50 AND #60 VOLTAGE)

Diagnostic trouble code P0200 P0201 P0202 P0203 P0204 P0205 P0206 P12FF 4GR-FSE Engine. Connect an oscilloscope to terminals #10 to #60 and E1 of the E3, E4 and E5 ECM harness side connectors.

  1. Connect an oscilloscope to terminals #10 to #60 and E1 of the E3, E4 and E5 ECM harness side connectors.

  1. With the engine cranking or idling, check the signal waveform.

    Standard:

    Signal waveform appears as shown in the illustration.

    ECM Terminal Name CH1: #10 (E3-15) - E1 (E4-7)
    CH1: #20 (E5-17) - E1 (E4-7)
    CH1: #30 (E3-14) - E1 (E4-7)
    CH1: #40 (E5-16) - E1 (E4-7)
    CH1: #50 (E3-13) - E1 (E4-7)
    CH1: #60 (E5-15) - E1 (E4-7)
    Tester Range 20 V/DIV., 20 ms./DIV.
    Condition Idling after warming up engine

    HINT:

    Check the waveform before the ECM detects the DTC(s) and enters the fail-safe mode, because the ECM will no more indicate the output voltage once it enters the fail-safe mode.

  NG  
REPLACE ECM
 
OK  
   

5.CHECK ECM (INJF VOLTAGE)

Diagnostic trouble code P0200 P0201 P0202 P0203 P0204 P0205 P0206 P12FF 4GR-FSE Engine. Connect an oscilloscope to terminals INJF and E1 of the E6 and E7 ECM harness side connectors.

  1. Connect an oscilloscope to terminals INJF and E1 of the E6 and E7 ECM harness side connectors.

  1. With the engine cranking or idling, check the signal waveform.

    Standard voltage:

    Signal waveform appears as shown in the illustration.

    ECM Terminal Name CH2: INJF (E6-26) - E1 (E4-7)
    Tester Range 20 V/DIV., 20 ms./DIV.
    Condition Idling after warming up engine

    HINT:

    Check the waveform before the ECM detects the DTC(s) and enters the fail-safe mode, because the injector driver (EDU) will no more indicate the output voltage once it enters the fail-safe mode.

  NG  
REPLACE INJECTOR DRIVER
 
OK  
   
CHECK FOR INTERMITTENT PROBLEMS 

6.INSPECT FUEL INJECTOR (RESISTANCE)
  1. Check the resistance of the fuel injector .

  NG  
REPLACE FUEL INJECTOR
 
OK  
   
REPAIR OR REPLACE HARNESS OR CONNECTOR