Lexus IS250 IS220d GSE20 ALE20 2AD-FHV STARTING

STARTER - REASSEMBLY

1. INSTALL PLANETARY GEAR

Apply high-temperature grease to the planetary gears of the planetary shaft.

Starter - Reassembly. 2AD-FHV STARTING. Lexus IS250 IS220d GSE20 ALE20

Install the 3 planetary gears.

2. INSTALL STARTER ARMATURE PLATE
Starter - Reassembly. 2AD-FHV STARTING. Lexus IS250 IS220d GSE20 ALE20

Insert the plate to the starter center bearing clutch.

Check that the tab of the plate fits over the tab of the starter center bearing clutch.

3. INSTALL STARTER ARMATURE ASSEMBLY

Install the starter armature to the starter center bearing clutch.

Starter - Reassembly. 2AD-FHV STARTING. Lexus IS250 IS220d GSE20 ALE20

Align the tab of the starter center bearing clutch with the notch of the starter yoke, and install the starter yoke.

Install the brush holder.

Starter - Reassembly. 2AD-FHV STARTING. Lexus IS250 IS220d GSE20 ALE20

Using a screwdriver, hold the brush spring back and connect the brush into the brush holder.

Connect the 4 brushes.

4. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY
Starter - Reassembly. 2AD-FHV STARTING. Lexus IS250 IS220d GSE20 ALE20

Install the starter commutator end frame with the 2 screws.

  • Torque:
  • 3.8 N*m{ 39 kgf*cm, 33 in.*lbf}
5. INSTALL STARTER DRIVE HOUSING ASSEMBLY

Install the starter pinion drive lever to the starter center bearing clutch.

Install the rubber seal to the starter pinion drive lever.

Starter - Reassembly. 2AD-FHV STARTING. Lexus IS250 IS220d GSE20 ALE20

Align the 2 protrusions of the starter center bearing clutch with the 2 cutouts of the starter drive housing, and install the starter center bearing clutch to the starter drive housing.

Starter - Reassembly. 2AD-FHV STARTING. Lexus IS250 IS220d GSE20 ALE20

Using a "torx" wrench (T25), install the starter drive housing with the 2 bolts.

  • Torque:
  • 6.0 N*m{ 61 kgf*cm, 53 in.*lbf}
6. INSTALL REPAIR SERVICE STARTER KIT
Starter - Reassembly. 2AD-FHV STARTING. Lexus IS250 IS220d GSE20 ALE20

Hook the plunger hook on the upper side of the starter pinion drive lever.

Install the spring to the starter magnetic switch.

Starter - Reassembly. 2AD-FHV STARTING. Lexus IS250 IS220d GSE20 ALE20

Install the repair service starter kit with the 3 nuts.

  • Torque:
  • 2.3 N*m{ 23 kgf*cm, 20 in.*lbf}
Starter - Reassembly. 2AD-FHV STARTING. Lexus IS250 IS220d GSE20 ALE20

Connect the lead wire to terminal C with the nut.

  • Torque:
  • 5.9 N*m{ 60 kgf*cm, 52 in.*lbf}
LEXUS IS250, IS220d / GSE20 ALE20