Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) Installation

Steering. Land Cruiser. Urj200, 202 Grj200 Vdj200
Steering Column. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT

  2. INSTALL STEERING COLUMN HOLE COVER SUB-ASSEMBLY

  3. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY

  4. INSTALL STEERING COLUMN ASSEMBLY

  5. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY

  6. INSTALL WIRE HARNESS PROTECTOR AND WIRE HARNESS

  7. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (w/ Driver Side Knee Airbag)

  8. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY (w/o Driver Side Knee Airbag)

  9. INSTALL COMBINATION SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY

  10. INSTALL UPPER STEERING COLUMN COVER

  11. INSTALL LOWER STEERING COLUMN COVER

  12. INSTALL STEERING WHEEL ASSEMBLY

  13. CHECK FRONT WHEELS FACING STRAIGHT AHEAD

  14. INSTALL FRONT WHEEL

  15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  16. INSPECT SRS WARNING LIGHT

Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column) -- Installation


HINT:
  1. Use the same procedure for RHD and LHD vehicles.
  2. The procedure listed below is for LHD vehicles.


1. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Steering Column.Power Tilt And Power Telescopic Steering Column System.Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column)  Installation
  1. Align the part of the dust cover labeled A with the No. 2 steering intermediate shaft, and install the No. 2 steering intermediate shaft assembly to the steering link assembly.

    Text in Illustration
    *a
    Matchmark
  1. Install the bolt.

    Torque:
    35 N*m{357 kgf*cm, 26 ft.*lbf}
    NOTICE:
    Be careful not to damage the dust cover.


2. INSTALL STEERING COLUMN HOLE COVER SUB-ASSEMBLY
  1. Install the 4 bolts and nut.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}
    NOTICE:
    Do not fold back the boot part of the steering hole cover or extend it excessively. if it is extended excessively, return it to its original position.
    HINT:
    Install the steering intermediate shaft assembly from the inside of the vehicle.
  1. Using needle nose pliers, lock the clamp to the steering column hole cover to install it.

    NOTICE:
    Be careful when performing the operation as the clamp may not lock if the claws of the clamp are deformed.


3. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Steering Column.Power Tilt And Power Telescopic Steering Column System.Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column)  Installation
  1. Align the matchmarks on the No. 2 steering intermediate shaft assembly and the steering intermediate shaft assembly.

    Text in Illustration
    *a
    Matchmark
    HINT:
    Install the steering intermediate shaft from the inside of the vehicle.
  1. Install the bolt.

    Torque:
    35 N*m{357 kgf*cm, 26 ft.*lbf}


4. INSTALL STEERING COLUMN ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Steering Column.Power Tilt And Power Telescopic Steering Column System.Steering Column Assembly (For Manual Tilt And Manual Telescopic Steering Column)  Installation
  1. Align the matchmarks on the steering intermediate shaft and the steering column.

    Text in Illustration
    *a
    Matchmark
  1. Install the bolt.

    Torque:
    35 N*m{357 kgf*cm, 26 ft.*lbf}
  1. w/o Entry and Start System:

    1. Install the steering column with the 4 nuts.

      Torque:
      21 N*m{214 kgf*cm, 15 ft.*lbf}
  1. w/ Entry and Start System

    1. Install the steering column with the 4 nuts.

      Torque:
      26 N*m{265 kgf*cm, 19 ft.*lbf}


5. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY
  1. Attach the 2 claws to install the duct.

  1. Install the clip.



6. INSTALL WIRE HARNESS PROTECTOR AND WIRE HARNESS
  1. Attach the 2 claws to connect the wire harness protector and wire harness.

  1. Connect the 2 wire harness clamps.



7. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY (w/ Driver Side Knee Airbag)
(Click here)


8. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY (w/o Driver Side Knee Airbag)
(Click here)


9. INSTALL COMBINATION SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY
  1. Using pliers, grip the claws of the clamp and install the combination switch assembly with spiral cable sub-assembly to the steering column assembly with the clamp.

  1. Connect the connectors to the combination switch with spiral cable.



10. INSTALL UPPER STEERING COLUMN COVER
  1. Attach the claw to install the upper steering column cover.

  1. Attach the 4 clips and 2 claws to install the upper steering column cover onto the meter hood spacer.



11. INSTALL LOWER STEERING COLUMN COVER
  1. Attach the 2 claws to install the lower steering column cover.

  1. Install the 3 screws.

    Torque:
    1.5 N*m{15 kgf*cm, 13 in.*lbf}


12. INSTALL STEERING WHEEL ASSEMBLY
(Click here)


13. CHECK FRONT WHEELS FACING STRAIGHT AHEAD


14. INSTALL FRONT WHEEL


15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


16. INSPECT SRS WARNING LIGHT
(Click here)