Exhaust Manifold Removal

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
3Ur-Fe Intake Exhaust. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

  2. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

  3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

  4. REMOVE NO. 2 ENGINE UNDER COVER

  5. REMOVE FRONT FENDER APRON SEAL FRONT RH

  6. REMOVE FRONT FENDER APRON SEAL REAR RH

  7. REMOVE FRONT FENDER APRON SEAL LH

  8. REMOVE FRONT FENDER APRON SEAL REAR LH

  9. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

  10. REMOVE TAILPIPE ASSEMBLY

  11. REMOVE CENTER EXHAUST PIPE ASSEMBLY

  12. REMOVE FRONT NO. 2 EXHAUST PIPE ASSEMBLY

  13. REMOVE FRONT EXHAUST PIPE ASSEMBLY

  14. REMOVE PROPELLER SHAFT HEAT INSULATOR

  15. REMOVE NO. 2 MANIFOLD STAY

  16. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR

  17. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH

  18. REMOVE NO. 1 MANIFOLD STAY

  19. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

  20. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH

  21. REMOVE AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)

  22. REMOVE AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1)

Exhaust Manifold -- Removal



1. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and screw.

  1. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.



2. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and 2 screws.

  1. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.



3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 10 bolts and No. 1 engine under cover.



4. REMOVE NO. 2 ENGINE UNDER COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and No. 2 engine under cover.



5. REMOVE FRONT FENDER APRON SEAL FRONT RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a clip remover, remove the 3 clips and fender apron seal.



6. REMOVE FRONT FENDER APRON SEAL REAR RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a clip remover, remove the 4 clips and fender apron seal.



7. REMOVE FRONT FENDER APRON SEAL LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a clip remover, remove the 3 clips and fender apron seal.



8. REMOVE FRONT FENDER APRON SEAL REAR LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a clip remover, remove the 4 clips and fender apron seal.



9. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the wire harness clamp.

  1. Remove the dipstick.

  1. Remove the bolt and dipstick guide.

  1. Remove the O-ring from the dipstick guide.



10. REMOVE TAILPIPE ASSEMBLY
  1. Remove the bolt, clamp and gasket.

  1. Remove the tailpipe from the 2 exhaust pipe supports.

  1. Remove the bolt and clamp, and then disconnect the tailpipe from the center exhaust pipe.



11. REMOVE CENTER EXHAUST PIPE ASSEMBLY
  1. Remove the 4 bolts.

  1. Remove the center exhaust pipe from the 3 exhaust pipe supports.

  1. Remove the 2 gaskets from the front exhaust pipe and front No. 2 exhaust pipe.



12. REMOVE FRONT NO. 2 EXHAUST PIPE ASSEMBLY
  1. Disconnect the heated oxygen sensor connector.

  1. Remove the bolt and disconnect the wire harness clamp bracket of the oxygen sensor from the transmission.

  1. Remove the 2 nuts, front No. 2 exhaust pipe and gasket from the exhaust manifold LH.



13. REMOVE FRONT EXHAUST PIPE ASSEMBLY
  1. Disconnect the heated oxygen sensor connector.

  1. Remove the bolt and disconnect the wire harness clamp bracket of the oxygen sensor from the transmission.

  1. Remove the 2 nuts, front exhaust pipe and gasket from the exhaust manifold RH.



14. REMOVE PROPELLER SHAFT HEAT INSULATOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and heat insulator.



15. REMOVE NO. 2 MANIFOLD STAY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and No. 2 manifold stay.



16. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and heat insulator.



17. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the connector and detach the wire harness clamp.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 8 nuts, exhaust manifold sub-assembly LH and gasket.



18. REMOVE NO. 1 MANIFOLD STAY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and No. 1 manifold stay.



19. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and heat insulator.



20. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the connector and detach the wire harness clamp.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 8 nuts, exhaust manifold sub-assembly RH and gasket.



21. REMOVE AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1)


    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Intake Exhaust.Intake System.Exhaust Manifold  Removal
  1. Using SST, remove the sensor.

    SST
    09224-00010


22. REMOVE AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1)
  1. Using SST, remove the sensor.

    SST
    09224-00010