Air Switching Valve (For Bank 1) Installation

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
1Gr-Fe Emission Control. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. INSTALL NO. 1 EMISSION CONTROL VALVE SET

  2. INSTALL AIR TUBE

  3. INSTALL AIR CLEANER CAP AND HOSE

  4. INSTALL V-BANK COVER

Air Switching Valve (For Bank 1) -- Installation



1. INSTALL NO. 1 EMISSION CONTROL VALVE SET
  1. Install the No. 1 emission control valve set with the 3 nuts.

    Torque:
    21 N*m{214 kgf*cm, 15 ft.*lbf}


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Emission Control.Emission Control System (W/ Secondary Air Injection System).Air Switching Valve (For Bank 1)  Installation
  1. Align the paint mark with the rib and connect the No. 1 air hose.

    Text in Illustration
    *1
    Rib
    *2
    Paint Mark
    *a
    RH Side
    *b
    Top
    HINT:
    Make sure the direction of the hose clamp is as shown in the illustration.
  1. Connect the No. 1 emission control valve set connector.



2. INSTALL AIR TUBE


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Emission Control.Emission Control System (W/ Secondary Air Injection System).Air Switching Valve (For Bank 1)  Installation
  1. Install 2 new gaskets.

    Text in Illustration
    *1
    Claw
    *2
    Air Tube
    NOTICE:
    Make sure the gasket's claws are not caught between the No. 1 emission control valve set and air tube.
  1. Install the air tube with the 2 bolts and 2 nuts.

    Torque:
    10 N*m{102 kgf*cm, 7 in.*lbf}


3. INSTALL AIR CLEANER CAP AND HOSE
  1. Install the air cleaner cap and hose.

    1. Install the air cleaner cap and hose with the bolt and fasten the 4 hook clamps.

      Torque:
      5.0 N*m{51 kgf*cm, 44 in.*lbf}
    2. Tighten the clamp.

      Torque:
      2.5 N*m{25 kgf*cm, 22 in.*lbf}
    3. Attach the clamp and connect the ventilation hose, vacuum hose and mass air flow meter connector.



4. INSTALL V-BANK COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200.1Gr-Fe Emission Control.Emission Control System (W/ Secondary Air Injection System).Air Switching Valve (For Bank 1)  Installation
  1. Attach the 2 V-bank cover hooks to the bracket. Then align the 2 V-bank cover grommets with the 2 pins and press down on the V-bank cover to attach the pins.

    Text in Illustration
    *1
    Pin
    *2
    Hook