Automatic Transmission Assembly (For 1Vd-Ftv) Removal

Drivetrain. Land Cruiser. Urj200, 202 Grj200 Vdj200
Ab60F Automatic Transmission Transaxle. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. PRECAUTION

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH

  4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH

  5. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

  6. REMOVE NO. 2 ENGINE UNDER COVER

  7. REMOVE OIL PAN PROTECTOR ASSEMBLY (w/o DPF)

  8. REMOVE OIL PAN PROTECTOR ASSEMBLY LH (w/ DPF)

  9. REMOVE OIL PAN PROTECTOR ASSEMBLY RH (w/ DPF)

  10. REMOVE FRONT FENDER APRON TRIM PACKING A

  11. REMOVE FRONT FENDER APRON TRIM PACKING C

  12. DRAIN AUTOMATIC TRANSMISSION FLUID

  13. DISCONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY

  14. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

  15. REMOVE PROPELLER SHAFT ASSEMBLY

  16. REMOVE EXHAUST PIPE (w/ DPF)

  17. REMOVE EXHAUST PIPE (w/o DPF)

  18. REMOVE DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT

  19. DISCONNECT OIL COOLER TUBE

  20. DISCONNECT GROUND CABLE

  21. SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY

  22. REMOVE NO. 2 FRAME CROSSMEMBER SUB-ASSEMBLY

  23. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR

  24. DISCONNECT BREATHER PLUG HOSE

  25. DISCONNECT WIRE HARNESS AND CONNECTOR

  26. REMOVE OIL PAN COVER

  27. REMOVE TRANSMISSION HOUSING COVER

  28. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY

  29. REMOVE LOWER TRANSFER CASE PROTECTOR

  30. REMOVE TRANSFER ASSEMBLY

  31. REMOVE TORQUE CONVERTER ASSEMBLY

  32. INSPECT TORQUE CONVERTER ASSEMBLY

Automatic Transmission Assembly (For 1Vd-Ftv) -- Removal



1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here)


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable some systems need to be initialized after the cable is reconnected (Click here).


3. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and screw.

  1. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly LH.



4. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and 2 screws.

  1. Turn the clip indicated by the arrow in the illustration to remove the front fender splash shield sub-assembly RH.



5. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 10 bolts and No. 1 engine under cover.



6. REMOVE NO. 2 ENGINE UNDER COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and No. 2 engine under cover.



7. REMOVE OIL PAN PROTECTOR ASSEMBLY (w/o DPF)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 bolts and oil pan protector assembly.



8. REMOVE OIL PAN PROTECTOR ASSEMBLY LH (w/ DPF)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 6 bolts and oil pan protector assembly LH.



9. REMOVE OIL PAN PROTECTOR ASSEMBLY RH (w/ DPF)


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 bolts and oil pan protector assembly RH.



10. REMOVE FRONT FENDER APRON TRIM PACKING A


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 clips and front fender apron seal front RH.



11. REMOVE FRONT FENDER APRON TRIM PACKING C


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 clips and front fender apron seal rear RH.



12. DRAIN AUTOMATIC TRANSMISSION FLUID
  1. Remove the drain plug and gasket, and drain the ATF.

  1. Install a new gasket and the drain plug.

    Torque:
    20 N*m{204 kgf*cm, 15 ft.*lbf}


13. DISCONNECT FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the clip and pin, and disconnect the gear shifting rod from the transmission control shaft lever RH.



14. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
(Click here)


15. REMOVE PROPELLER SHAFT ASSEMBLY
(Click here)


16. REMOVE EXHAUST PIPE (w/ DPF)
(Click here)


17. REMOVE EXHAUST PIPE (w/o DPF)
(Click here)


18. REMOVE DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and oil pan insulator.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Using a wrench, hold the crankshaft.

    NOTICE:
    Do not turn the crankshaft counterclockwise. If it is turned counterclockwise, check that the crankshaft pulley set bolt is not loose. If loose, tighten the bolt (Click here).


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 6 drive plate and torque converter setting bolts.

    HINT:
    There will be one black colored bolt.


19. DISCONNECT OIL COOLER TUBE


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the 2 transmission oil cooler hoses from the oil cooler tube union.

  1. Remove the 3 bolts and separate the oil cooler tube from the engine.



20. DISCONNECT GROUND CABLE


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the bolt and disconnect the ground cable.



21. SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Support the transmission with a transmission jack. Lift the transmission slightly from the crossmember.

    NOTICE:
    1. In order to protect the automatic transmission oil pan sub-assembly, place attachments on the transmission jack.
    2. Make sure that the attachments and the automatic transmission oil pan sub-assembly are centered on the transmission jack.
    3. To prevent the automatic transmission oil pan sub-assembly from deforming, do not place any attachments under the automatic transmission oil pan sub-assembly of the automatic transmission assembly.
    4. Secure the automatic transmission assembly to the transmission jack using a belt, etc. to prevent it from falling.


22. REMOVE NO. 2 FRAME CROSSMEMBER SUB-ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the engine mounting hole cover.



    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 bolts of the rear No. 1 engine mounting insulator.



    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Automatic Transmission Assembly (For 1Vd-Ftv)  Removal
  1. Remove the 4 nuts, 4 bolts and No. 2 frame crossmember sub-assembly.



23. REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 4 bolts and rear No. 1 engine mounting insulator from the automatic transmission assembly.



24. DISCONNECT BREATHER PLUG HOSE


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Disconnect the 3 breather plug hoses from the wire harness.



25. DISCONNECT WIRE HARNESS AND CONNECTOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Automatic Transmission Assembly (For 1Vd-Ftv)  Removal
  1. Tilt the transmission downward.

    NOTICE:
    Make sure the cooling fan does not contact the fan shroud.


  1. Disconnect the park/neutral position switch connector, 2 transmission wire connectors, 2 speed sensor connectors and 2 or 3 transfer control side connectors.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Automatic Transmission Assembly (For 1Vd-Ftv)  Removal

    HINT:
    Detach the claw, press down the lever, and then disconnect the transmission wire connector.
  1. Disconnect the 8 harness clamps.

  1. Remove the 2 bolts and disconnect the wire harness.



26. REMOVE OIL PAN COVER


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 2 bolts and oil pan cover.



27. REMOVE TRANSMISSION HOUSING COVER


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 3 bolts and transmission housing cover.



28. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY


Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 10 bolts and transmission.

    NOTICE:
    Do not use excess force to pry off the transmission assembly.


29. REMOVE LOWER TRANSFER CASE PROTECTOR


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Detach the clamp and remove the 7 bolts and lower transfer case protector.



30. REMOVE TRANSFER ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200
  1. Remove the 8 bolts.

  1. Pull the transfer assembly straight up and remove it from the transmission.

    NOTICE:
    Take care not to damage the adaptor oil seal with the transfer input shaft spline.


31. REMOVE TORQUE CONVERTER ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.Ab60F Automatic Transmission Transaxle.Automatic Transmission System (For 1Ur-Fe).Automatic Transmission Assembly (For 1Vd-Ftv)  Removal
  1. Put matchmarks on the automatic transmission assembly and the torque converter assembly.

    Text in Illustration
    *a
    Matchmark
  1. Remove the torque converter assembly from the automatic transmission assembly.



32. INSPECT TORQUE CONVERTER ASSEMBLY
(Click here)