Fuel Injector Removal

Engine Hybrid System. Land Cruiser. Urj200, 202 Grj200 Vdj200
3Ur-Fe Fuel. Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. DISCHARGE FUEL SYSTEM PRESSURE

  2. PRECAUTION

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  4. REMOVE V-BANK COVER SUB-ASSEMBLY

  5. REMOVE AIR CLEANER HOSE ASSEMBLY

  6. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

  7. REMOVE NO. 3 ENGINE COVER

  8. DISCONNECT NO. 2 FUEL TUBE

  9. DISCONNECT NO. 1 FUEL TUBE

  10. DISCONNECT NO. 1 FUEL HOSE

  11. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY RH

  12. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY LH

  13. REMOVE FUEL INJECTOR ASSEMBLY

Fuel Injector -- Removal



1. DISCHARGE FUEL SYSTEM PRESSURE
(Click here)


2. PRECAUTION
NOTICE:
After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).


3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


4. REMOVE V-BANK COVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Fuel.Fuel System.Fuel Injector Removal

  1. Attach the 2 V-bank cover hooks to the bracket. Then align the 3 V-bank cover grommets with the 3 pins, and press down on the V-bank cover to attach the pins.

    Text in Illustration
    *1
    		Bracket
    *2
    		Hook
    *3
    		Pin
    *4
    		Grommet


5. REMOVE AIR CLEANER HOSE ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the vacuum hose and No. 2 ventilation hose.

  1. Loosen the 2 hose clamps.

  1. Remove the air cleaner hose.



6. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the No. 1 engine cover sub-assembly.



7. REMOVE NO. 3 ENGINE COVER


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the No. 3 engine cover.



8. DISCONNECT NO. 2 FUEL TUBE


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the No. 2 fuel tube from the fuel pressure regulator (Click here).



9. DISCONNECT NO. 1 FUEL TUBE


    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Fuel.Fuel System.Fuel Injector Removal

  1. Disconnect the No. 1 fuel tube from the fuel delivery pipe sub-assembly RH (for metallic type) (Click here).

    SST
    09268-21011
    Text in Illustration
    *A
    		RH Side


    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Fuel.Fuel System.Fuel Injector Removal

  1. LH Side:
    Disconnect the No. 1 fuel tube from the fuel delivery pipe sub-assembly LH (Click here).

    Text in Illustration
    *A
    		LH Side


10. DISCONNECT NO. 1 FUEL HOSE


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the No. 1 fuel hose from the fuel delivery pipe sub-assembly LH (Click here).



11. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Disconnect the ventilation hose and No. 6 wire harness connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 bolts and fuel delivery pipe sub-assembly RH.

    NOTICE:
    When removing the delivery pipe, hold the pipe by both ends and pull it straight upward.

  1. Remove the 2 delivery pipe spacers and 4 insulators from the cylinder head RH.



12. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY LH

  1. Disconnect the No. 7 wire harness connector.



    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the 2 bolts and fuel delivery pipe sub-assembly LH.

    NOTICE:
    When removing the delivery pipe, hold the pipe by both ends and pull it straight upward.

  1. Remove the 2 delivery pipe spacers and 4 insulators from the cylinder head LH.



13. REMOVE FUEL INJECTOR ASSEMBLY


    Land Cruiser. Urj200, 202 Grj200 Vdj200

  1. Remove the fuel injector assembly from the fuel delivery pipe, and then disconnect the injector connector.

    NOTICE:
    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Fuel.Fuel System.Fuel Injector Removal
    For reinstallation, attach a tag or label to the injector shaft.


    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Fuel.Fuel System.Fuel Injector Removal

  1. Remove the O-ring from the fuel injector assembly.

    Text in Illustration
    *1
    		O-Ring


    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Fuel.Fuel System.Fuel Injector Removal

  1. Detach the 3 clamps and then remove the No. 6 wire harness from the delivery pipe sub-assembly RH.

    Text in Illustration
    *A
    		Fuel Delivery Pipe sub-assembly RH


    Land Cruiser. Urj200, 202 Grj200 Vdj200.3Ur-Fe Fuel.Fuel System.Fuel Injector Removal

  1. Detach the 3 clamps and then remove the No. 7 wire harness from the delivery pipe sub-assembly LH.

    Text in Illustration
    *A
    		Fuel Delivery Pipe sub-assembly LH