Egr valve 2AD-FHV

Egr valve 2AD-FHV
Components

Egr valve 2AD-FHV

Egr valve 2AD-FHV
Removal

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

2. REMOVE NO. 1 ENGINE COVER

 

Egr valve 2AD-FHV. Detach the 4 clips and remove the engine cover.

  1. Detach the 4 clips and remove the engine cover.

3. REMOVE NO. 2 EGR PIPE SUB-ASSEMBLY

 

Egr valve 2AD-FHV. Remove the 2 bolts.

  1. Remove the 2 bolts.

 

Egr valve 2AD-FHV. Remove the 2 nuts, EGR pipe and 2 gaskets.

  1. Remove the 2 nuts, EGR pipe and 2 gaskets.

4. REMOVE EGR VALVE ASSEMBLY
  1. Disconnect the EGR valve connector.

 

Egr valve 2AD-FHV. Disconnect the EGR valve connector.

  1. Disconnect the EGR valve connector.

 

Egr valve 2AD-FHV. Remove the 2 bolts, EGR valve and gasket.

  1. Remove the 2 bolts, EGR valve and gasket.

Egr valve 2AD-FHV
Inspection

1. INSPECT EGR VALVE ASSEMBLY

 

Egr valve 2AD-FHV. Measure the resistance of the valve.

  1. Measure the resistance of the valve.

    Standard resistance:

    Tester Connection Condition Specified Condition
    1 (+B) - 5 (EGRS) 20°C (68°F) 6.5 to 7.5 ?
    3 (VC) - 2 (E2) Always 3.5 to 6.5 k?

    HINT:

    The temperature indicated under "Condition" is the temperature of the EGR valve assembly.

    If the result is not as specified, replace the valve.

Egr valve 2AD-FHV
Installation

1. INSTALL EGR VALVE ASSEMBLY

 

Egr valve 2AD-FHV. Install a new gasket and the EGR valve with the 2 bolts.

  1. Install a new gasket and the EGR valve with the 2 bolts.

    Torque: 

    24 N*m{ 245 kgf*cm , 18 ft.*lbf }

  2. Connect the EGR valve connector.

2. INSTALL NO. 2 EGR PIPE SUB-ASSEMBLY

 

Egr valve 2AD-FHV. Temporarily install 2 new gaskets and the EGR pipe with the nut and bolt.

  1. Temporarily install 2 new gaskets and the EGR pipe with the nut and bolt.

 

Egr valve 2AD-FHV. Temporarily install the bolt and nut.

  1. Temporarily install the bolt and nut.

 

Egr valve 2AD-FHV. Tighten the 2 bolts holding the EGR pipe to the cylinder head.

  1. Tighten the 2 bolts holding the EGR pipe to the cylinder head.

    Torque: 

    24 N*m{ 245 kgf*cm , 18 ft.*lbf }

 

Egr valve 2AD-FHV. Tighten the 2 nuts holding the EGR pipe to the EGR valve.

  1. Tighten the 2 nuts holding the EGR pipe to the EGR valve.

    Torque: 

    24 N*m{ 245 kgf*cm , 18 ft.*lbf }

3. INSTALL NO. 1 ENGINE COVER

Egr valve 2AD-FHV. Attach the 4 clips to install the engine cover.

  1. Attach the 4 clips to install the engine cover.

4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL