Quarter Window Glass (For Hatchback) Installation

Using a scraper, remove the adhesive sticking to the quarter window glass.

NOTICE:

Be careful not to damage the quarter window glass.

Clean the outer edge of the quarter window glass with a non-residue solvent.

NOTICE:

1. Do not touch the glass surface after cleaning it.
   
2. Even if using a new glass, clean the glass with non-residue solvent.
   

Using a brush or sponge, coat the application area of the quarter window glass spacer with Primer G.

NOTICE:

1. Do not apply too much primer.
   
2. Allow the primer coating to dry for 3 minutes or more.
   
3. Throw away any leftover primer.
   

HINT:

If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

Install 2 new quarter window glass spacers onto the glass, as shown in the illustration.

Using a brush or sponge, coat the application area of the quarter window clip with Primer G.

NOTICE:

1. Do not apply too much primer.
   
2. Allow the primer coating to dry for 3 minutes or more.
   
3. Throw away any leftover primer.
   

HINT:

If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

Install 3 new quarter window clips onto the quarter window glass, as shown in the illustration.

Using a brush or sponge, coat the application area of the quarter window moulding with Primer G.

NOTICE:

1. Do not apply too much primer.
   
2. Allow the primer coating to dry for 3 minutes or more.
   
3. Throw away any leftover primer.
   

HINT:

If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

Install new quarter window moulding onto the quarter window glass, as shown in the illustration.

Clean and shape the contact surface of the vehicle body.

1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
   

   HINT:

   Leave as much adhesive on the vehicle body as possible.

2. Clean the contact surface of the vehicle body with a piece of cloth saturated with cleaner.
   

Position the quarter window glass.

1. Using suction cups, place the quarter window glass in the correct position.
   

2. Check that the whole contact surface of the quarter window glass rim is perfectly even.
   

3. Align the matchmarks on the quarter window glass and vehicle body.
   

   NOTICE:

   Check that the quarter window glass stoppers are attached to the vehicle body correctly.

4. Remove the quarter window glass.
   

Using a brush, coat the installation surface on the vehicle body with Primer M.

NOTICE:

1. Do not coat the adhesive with Primer M.
   
2. Do not apply too much primer.
   
3. Allow the primer coating to dry for 3 minutes or more.
   
4. Do not keep any of the opened Primer M for later use.
   

Using a brush or sponge, coat the application areas that still have adhesive attached with Primer G.

NOTICE:

1. Do not apply too much primer.
   
2. Allow the primer coating to dry for 3 minutes or more.
   
3. Throw away any leftover primer.
   

HINT:

If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

Apply adhesive to the glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

1. Cut the tip off the cartridge nozzle.
   

   HINT:

   After cutting off the tip, use all adhesive within the time indicated in the table below.

   Usage Time Frame:

   Temperature	Usage Time Frame
   35°C (95°F)	15 minutes
   20°C (68°F)	1 hour 40 minutes
   5°C (41°F)	8 hours

2. Load the sealer gun with the cartridge.
   

Apply adhesive to the quarter window glass, as shown in the illustration.

Install the quarter window glass.

1. Using suction cups, position the quarter window glass so that the matchmarks are aligned, and press it in gently along the rim.
   

   Text in Illustration

   *a

   Mark

   NOTICE:

   1. Check that the quarter window glass clips are attached to the vehicle body correctly.
      
   2. Check the clearance between the vehicle body and quarter window glass.
      

2. Hold the quarter window glass in place securely with protective tape or the equivalent until the adhesive hardens.
   

3. Lightly press the front surface of the glass to ensure a close fit.
   

   HINT:

   Press the glass with force of 98 N (10 kgf, 22 lb) or more.





4. If necessary, use a scraper to correct the level or position of adhesive that has been applied.
   

   Text in Illustration

   *1	Quarter Window Glass
   *2	Dam
   *3	Adhesive

   NOTICE:

   Do not drive the vehicle within the time limits described in the table below.

   Minimum time:

   Temperature	Minimum Time Prior to Driving Vehicle
   35°C (95°F)	1 hour and 30 minutes
   20°C (68°F)	5 hours
   5°C (41°F)	24 hours

After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

If water leaks into the cabin, allow the water to dry and add adhesive.

Remove the protective tape.

Engage the 4 guides and the 4 claws to install the rear floor finish plate.

Connect the connector.

Engage the claw to install the No. 2 room light assembly.

Install the deck board.