Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
DESCRIPTION
WIRING DIAGRAM
INSPECTION PROCEDURE
CHECK HARNESS AND CONNECTOR (ECM - BODY GROUND)
INSPECT ECM (IGSW VOLTAGE)
INSPECT INTEGRATION NO.1 RELAY (EFI MAIN RELAY)
CHECK HARNESS AND CONNECTOR (INTEGRATION RELAY [EFI MAIN RELAY] - ECM)
CHECK HARNESS AND CONNECTOR (INTEGRATION RELAY [EFI MAIN RELAY] - BATTERY)
CHECK HARNESS AND CONNECTOR (INTEGRATION RELAY [EFI MAIN RELAY] - BODY GROUND)
CHECK HARNESS AND CONNECTOR (INTEGRATION RELAY [EFI MAIN RELAY] - ECM)
INSPECT IGNITION RELAY NO. 2 (IG2)
CHECK HARNESS AND CONNECTOR (IGNITION RELAY NO. 2 (IG2) - ECM)
CHECK HARNESS AND CONNECTOR (IGNITION RELAY NO. 2 (IG2) - BATTERY)
CHECK HARNESS AND CONNECTOR (IGNITION RELAY NO. 2 (IG2) - BODY GROUND)
CHECK IF VEHICLE IS EQUIPPED WITH ENTRY AND START SYSTEM
CHECK HARNESS AND CONNECTOR (IGNITION RELAY NO. 2 (IG2) - IGNITION SWITCH)
INSPECT IGNITION SWITCH ASSEMBLY
CHECK HARNESS AND CONNECTOR (IGNITION RELAY NO. 2 (IG2) - MAIN BODY ECU)
SFI SYSTEM - ECM Power Source Circuit |
DESCRIPTION
When the ignition switch is turned to ON, battery voltage is applied to terminal IGSW of the ECM. The output signal from the MREL terminal of the ECM causes current to flow to the coil, closing the contacts of the integration relay (EFI MAIN relay) and supplying power to either terminal +B or +B2 of the ECM.
WIRING DIAGRAM
INSPECTION PROCEDURE
- NOTICE:
- Inspect the fuses for circuits related to this system before performing the following inspection procedure.
1.CHECK HARNESS AND CONNECTOR (ECM - BODY GROUND) |
Disconnect the ECM connector.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection
| Condition
| Specified Condition
|
B32-105 (E1) - Body ground
| Always
| Below 1 Ω
|
Text in Illustration*1
| Front view of wire harness connector (to ECM)
|
Reconnect the ECM connector.
| REPAIR OR REPLACE HARNESS OR CONNECTOR (ECM - BODY GROUND) |
|
|
2.INSPECT ECM (IGSW VOLTAGE) |
Disconnect the ECM connector.
Measure the voltage according to the value(s) in the table below.
- Standard Voltage:
Tester Connection
| Switch Condition
| Specified Condition
|
A12-27 (IGSW) - Body ground
| Ignition switch ON
| 11 to 14 V
|
Text in Illustration*1
| Front view of wire harness connector (to ECM)
|
Reconnect the ECM connector.
3.INSPECT INTEGRATION NO.1 RELAY (EFI MAIN RELAY) |
Remove the integration relay from the engine room No. 1 relay block.
Disconnect the integration relay connector.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection
| Condition
| Specified Condition
|
1C-1 - 1A-4
| Battery voltage not applied to terminal 1A-2 and 1A-3
| 10 kΩ or higher
|
Battery voltage applied to terminal 1A-2 and 1A-3
| Below 1 Ω
|
Text in Illustration*1
| Component without harness connected (Integration Relay)
|
*2
| Engine Room No. 1 Relay Block
|
Reconnect the integration relay connector.
Reinstall the integration relay.
| REPLACE INTEGRATION NO.1 RELAY (EFI MAIN RELAY) |
|
|
4.CHECK HARNESS AND CONNECTOR (INTEGRATION RELAY [EFI MAIN RELAY] - ECM) |
Remove the integration relay from the engine room No. 1 relay block.
Disconnect the integration relay connector.
Disconnect the ECM connector.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance (Check for Open):
Tester Connection
| Condition
| Specified Condition
|
1A-4 - A12-2 (+B)
| Always
| Below 1 Ω
|
1A-4 - A12-1 (+B2)
| Always
| Below 1 Ω
|
- Standard Resistance (Check for Short):
Tester Connection
| Condition
| Specified Condition
|
1A-4 or A12-2 (+B) - Body ground
| Always
| 10 kΩ or higher
|
1A-4 or A12-1 (+B2) - Body ground
| Always
| 10 kΩ or higher
|
Text in Illustration*1
| Front view of wire harness connector (to Integration Relay)
|
*2
| Engine Room No. 1 Relay Block
|
*3
| Front view of wire harness connector (to ECM)
|
Reconnect the ECM connector.
Reconnect the integration relay connector.
Reinstall the integration relay.
| REPAIR OR REPLACE HARNESS OR CONNECTOR (INTEGRATION RELAY [EFI MAIN RELAY] - ECM) |
|
|
5.CHECK HARNESS AND CONNECTOR (INTEGRATION RELAY [EFI MAIN RELAY] - BATTERY) |
Remove the integration relay from the engine room No. 1 relay block.
Disconnect the integration relay connector.
Disconnect the cable from the negative (-) battery terminal.
Disconnect the cable from the positive (+) battery terminal.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance (Check for Open):
Tester Connection
| Condition
| Specified Condition
|
1C-1 - Positive battery terminal
| Always
| Below 1 Ω
|
- Standard Resistance (Check for Short):
Tester Connection
| Condition
| Specified Condition
|
1C-1 or Positive battery terminal - Body ground
| Always
| 10 kΩ or higher
|
Text in Illustration*1
| Front view of wire harness connector (to Integration Relay)
|
*2
| Engine Room No. 1 Relay Block
|
Reconnect the integration relay connector.
Reinstall the integration relay.
Reconnect the cable to the positive (+) battery terminal.
Reconnect the cable to the negative (-) battery terminal.
| REPAIR OR REPLACE HARNESS OR CONNECTOR (INTEGRATION RELAY [EFI MAIN RELAY] - BATTERY) |
|
|
6.CHECK HARNESS AND CONNECTOR (INTEGRATION RELAY [EFI MAIN RELAY] - BODY GROUND) |
Remove the integration relay from the engine room No. 1 relay block.
Disconnect the integration relay connector.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection
| Condition
| Specified Condition
|
1A-3 - Body ground
| Always
| Below 1 Ω
|
Text in Illustration*1
| Front view of wire harness connector (to Integration Relay)
|
*2
| Engine Room No. 1 Relay Block
|
Reconnect the integration relay connector.
Reinstall the integration relay.
| REPAIR OR REPLACE HARNESS OR CONNECTOR (INTEGRATION RELAY [EFI MAIN RELAY] - BODY GROUND) |
|
|
7.CHECK HARNESS AND CONNECTOR (INTEGRATION RELAY [EFI MAIN RELAY] - ECM) |
Disconnect the ECM connector.
Remove the integration relay from the engine room No. 1 relay block.
Disconnect the integration relay connector.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance (Check for Open):
Tester Connection
| Condition
| Specified Condition
|
1A-2 - A12-44 (MREL)
| Always
| Below 1 Ω
|
- Standard Resistance (Check for Short):
Tester Connection
| Condition
| Specified Condition
|
1A-2 or A12-44 (MREL) - Body ground
| Always
| 10 kΩ or higher
|
Text in Illustration*1
| Front view of wire harness connector (to Integration Relay)
|
*2
| Engine Room No. 1 Relay Block
|
*3
| Front view of wire harness connector (to ECM)
|
Reconnect the ECM connector.
Reconnect the integration relay connector.
Reinstall the integration relay.
| REPAIR OR REPLACE HARNESS OR CONNECTOR (INTEGRATION RELAY [EFI MAIN RELAY] - ECM) |
|
|
8.INSPECT IGNITION RELAY NO. 2 (IG2) |
Remove the ignition relay No. 2 (IG2) from the engine room No. 1 relay block.
Inspect the ignition relay No. 2 (RAV4_ACA30 RM000001BT201IX_01_0003.html).
Reinstall the ignition relay No. 2 (IG2).
| REPLACE IGNITION RELAY NO. 2 (IG2) |
|
|
9.CHECK HARNESS AND CONNECTOR (IGNITION RELAY NO. 2 (IG2) - ECM) |
Disconnect the ECM connector.
Remove the ignition relay No. 2 (IG2) from the engine room No. 1 relay block.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance (Check for Open):
Tester Connection
| Condition
| Specified Condition
|
Ignition relay No. 2 (IG2) terminal 5 - A12-27 (IGSW)
| Always
| Below 1 Ω
|
- Standard Resistance (Check for Short):
Tester Connection
| Condition
| Specified Condition
|
Ignition relay No. 2 (IG2) terminal 5 or A12-27 (IGSW) - Body ground
| Always
| 10 kΩ or higher
|
Text in Illustration*1
| Engine Room No. 1 Relay Block
|
*2
| IG2
|
*3
| Front view of wire harness connector (to ECM)
|
Reconnect the ECM connector.
Reinstall the ignition relay No. 2 (IG2).
| REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION RELAY NO. 2 (IG2) - ECM) |
|
|
10.CHECK HARNESS AND CONNECTOR (IGNITION RELAY NO. 2 (IG2) - BATTERY) |
Remove the ignition relay No. 2 (IG2) from the engine room No. 1 relay block.
Disconnect the cable from the negative (-) battery terminal.
Disconnect the cable from the positive (+) battery terminal.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance (Check for Open):
Tester Connection
| Condition
| Specified Condition
|
Ignition relay No. 2 (IG2) terminal 3 - Positive battery terminal
| Always
| Below 1 Ω
|
- Standard Resistance (Check for Short):
Tester Connection
| Condition
| Specified Condition
|
Ignition relay No. 2 (IG2) terminal 3 or positive battery terminal - Body ground
| Always
| 10 kΩ or higher
|
Text in Illustration*1
| Engine Room No. 1 Relay Block
|
*2
| IG2
|
Reinstall the ignition relay No. 2 (IG2).
Reconnect the cable to the positive (+) battery terminal.
Reconnect the cable to the negative (-) battery terminal.
| REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION RELAY NO. 2 (IG2) - BATTERY) |
|
|
11.CHECK HARNESS AND CONNECTOR (IGNITION RELAY NO. 2 (IG2) - BODY GROUND) |
Remove the ignition relay No. 2 (IG2) from the engine room No. 1 relay block.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection
| Condition
| Specified Condition
|
Ignition relay No. 2 (IG2) terminal 2 - Body ground
| Always
| Below 1 Ω
|
Text in Illustration*1
| Engine Room No. 1 Relay Block
|
*2
| IG2
|
Reinstall the ignition relay No. 2 (IG2).
| REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION RELAY NO. 2 (IG2) - BODY GROUND) |
|
|
12.CHECK IF VEHICLE IS EQUIPPED WITH ENTRY AND START SYSTEM |
Check if the vehicle is equipped with an entry and start system.
ResultResult
| Proceed to
|
w/o Entry and Start System
| A
|
w/ Entry and Start System
| B
|
13.CHECK HARNESS AND CONNECTOR (IGNITION RELAY NO. 2 (IG2) - IGNITION SWITCH) |
Disconnect the ignition switch connector.
Remove the ignition relay No. 2 (IG2) from the engine room No. 1 relay block.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance (Check for Open):
Tester Connection
| Condition
| Specified Condition
|
Ignition relay No. 2 (IG2) terminal 1 - E5-6 (IG2)
| Always
| Below 1 Ω
|
- Standard Resistance (Check for Short):
Tester Connection
| Condition
| Specified Condition
|
Ignition relay No. 2 (IG2) terminal 1 or E5-6 (IG2) - Body ground
| Always
| 10 kΩ or higher
|
Text in Illustration*1
| Engine Room No. 1 Relay Block
|
*2
| IG2
|
*3
| Front view of wire harness connector (to Ignition Switch)
|
Reconnect the ignition switch connector.
Reinstall the ignition relay No. 2 (IG2).
| REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION RELAY NO. 2 (IG2) - IGNITION SWITCH) |
|
|
14.INSPECT IGNITION SWITCH ASSEMBLY |
Inspect the ignition switch assembly (RAV4_ACA30 RM000000YK001VX.html).
OK |
|
|
|
REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION SWITCH - BATTERY) |
|
15.CHECK HARNESS AND CONNECTOR (IGNITION RELAY NO. 2 (IG2) - MAIN BODY ECU) |
Disconnect the main body ECU connector.
Remove the ignition relay No. 2 (IG2) from the engine room No. 1 relay block.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance (Check for Open):
Tester Connection
| Condition
| Specified Condition
|
Ignition relay No. 2 (IG2) terminal 1 - E19-5 (IG2D)
| Always
| Below 1 Ω
|
- Standard Resistance (Check for Short):
Tester Connection
| Condition
| Specified Condition
|
Ignition relay No. 2 (IG2) terminal 1 or E19-5 (IG2D) - Body ground
| Always
| 10 kΩ or higher
|
Text in Illustration*1
| Engine Room No. 1 Relay Block
|
*2
| IG2
|
*3
| Rear view of wire harness connector (to Main Body ECU)
|
Reconnect the main body ECU connector.
Reinstall the ignition relay No. 2 (IG2).
| REPAIR OR REPLACE HARNESS OR CONNECTOR (IGNITION RELAY NO. 2 (IG2) - MAIN BODY ECU) |
|
|