Generator Disassembly

Engine. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
1Az-Fe Charging. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35

  1. REMOVE GENERATOR PULLEY

  2. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY

  3. REMOVE GENERATOR ROTOR ASSEMBLY

Generator -- Disassembly



1. REMOVE GENERATOR PULLEY


Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Charging.Charging System.Generator  Disassembly
SST
09820-63011(09820-06010,09820-06021)
  1. Tighten SST 1-B to the specified torque, and then fix SST 1-A on the generator rotor shaft.

    Item
    Part No.
    SST 1-A and B
    09820-06010
    SST 2
    09820-06021
    Torque:
    39 N*m{400 kgf*cm, 29 ft.*lbf}
    NOTICE:
    Securely fix SST on the generator rotor shaft.


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Charging.Charging System.Generator  Disassembly
  1. Clamp SST 2 in a vise.

  1. Insert SST 1-A and B into SST 2, and then fix the generator pulley nut into SST 2.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Charging.Charging System.Generator  Disassembly
  1. Turn SST 1-A in the direction shown, and then loosen the generator pulley nut.

    NOTICE:
    If the generator pulley nut is turned by more than a half turn, the generator rotor shaft may be damaged.
  1. Remove the generator from SST 2.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Charging.Charging System.Generator  Disassembly
  1. Fix SST 1-B in place, and then loosen SST 1-A in the direction shown. Remove SST 1-A and B from the generator.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Charging.Charging System.Generator  Disassembly
  1. Remove the generator pulley nut and generator pulley.



2. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
  1. Remove the 3 nuts and generator rear end cover.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Charging.Charging System.Generator  Disassembly
  1. Remove the terminal insulator.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Charging.Charging System.Generator  Disassembly
  1. Remove the 2 screws and generator brush holder.



3. REMOVE GENERATOR ROTOR ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Charging.Charging System.Generator  Disassembly
  1. Remove the bolt and cord clip.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Charging.Charging System.Generator  Disassembly
  1. Remove the 4 bolts.



    Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35.1Az-Fe Charging.Charging System.Generator  Disassembly
  1. Using SST, remove the coil.

    SST
    09950-40011(09951-04020,09952-04010,09953-04020,09954-04010,09955-04071,09957-04010)
  1. Remove the generator rotor from the generator.

  1. Remove the washer.