Brake. Toyota Rav4. Aca30, 33, 38 Gsa33 Zsa30, 35
DESCRIPTION
WIRING DIAGRAM
INSPECTION PROCEDURE
CHECK HARNESS AND CONNECTOR (MOMENTARY INTERRUPTION)
REPAIR OR REPLACE HARNESS OR CONNECTOR (SKID CONTROL ECU - FRONT SPEED SENSOR)
PERFORM TEST MODE (SIGNAL CHECK)
READ VALUE USING INTELLIGENT TESTER (FR/FL WHEEL SPEED)
PERFORM TEST MODE (SIGNAL CHECK)
CHECK FRONT SPEED SENSOR INSTALLATION
CHECK FRONT SPEED SENSOR TIP
CHECK FRONT SPEED SENSOR ROTOR
INSPECT FRONT SPEED SENSOR
CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - FRONT SPEED SENSOR)
INSPECT SKID CONTROL ECU (SENSOR INPUT)
PERFORM TEST MODE (SIGNAL CHECK)
REPLACE FRONT SPEED SENSOR
PERFORM TEST MODE (SIGNAL CHECK)
REPLACE FRONT SPEED SENSOR ROTOR
PERFORM TEST MODE (SIGNAL CHECK)
DTC C1271 Low Output Signal of Front Speed Sensor RH (Test Mode DTC) |
DTC C1272 Low Output Signal of Front Speed Sensor LH (Test Mode DTC) |
DTC C1275 Abnormal Change in Output Signal of Front Speed Sensor RH (Test Mode DTC) |
DTC C1276 Abnormal Change in Output Signal of Front Speed Sensor LH (Test Mode DTC) |
DESCRIPTION
DTCs C1271 to C1276 will be cleared when the speed sensor sends a vehicle speed signal or when Test Mode ends. DTCs from C1271 to C1276 are output only in Test Mode.DTC Code
| DTC Detection Condition
| Trouble Area
|
C1271 C1272
| Detected only during Test Mode.
| - Front speed sensor RH/LH
- Sensor installation
- Speed sensor rotor
|
C1275 C1276
| Detected only during Test Mode.
| Speed sensor rotor
|
- HINT:
- DTCs C1271 and C1275 are for the front speed sensor RH.
- DTCs C1272 and C1276 are for the front speed sensor LH.
WIRING DIAGRAM
Refer to DTCs C1401 and C1402 (RAV4_ACA30 RM000000XI90EUX_02.html).
INSPECTION PROCEDURE
- NOTICE:
- When replacing the brake actuator assembly, perform zero point calibration (RAV4_ACA30 RM000001K1O00SX.html).
1.CHECK HARNESS AND CONNECTOR (MOMENTARY INTERRUPTION) |
Using the intelligent tester, check for any momentary interruption in the wire harness and connector corresponding to the DTC (RAV4_ACA30 RM000000XHS04QX.html).
ABS/VSC/TRC:Tester Display
| Measurement Item/Range
| Normal Condition
| Diagnostic Note
|
FR Speed Open
| FR speed sensor open detection / ERROR or NORMAL
| ERROR: Momentary interruption NORMAL: Normal
| -
|
FL Speed Open
| FL speed sensor open detection / ERROR or NORMAL
| ERROR: Momentary interruption NORMAL: Normal
| -
|
- Result:
Result
| Proceed to
|
There are momentary interruptions.
| A
|
There are no momentary interruptions.
| B
|
There is a constant open circuit.
| C
|
- HINT:
- Perform the above inspection before removing the sensor and connector.
2.REPAIR OR REPLACE HARNESS OR CONNECTOR (SKID CONTROL ECU - FRONT SPEED SENSOR) |
Turn the ignition switch off.
Repair or replace the harness or connector.
Check for any momentary interruption between the skid control ECU and the front speed sensor (RAV4_ACA30 RM000000XHS04QX.html).
Check that there are no momentary interruptions.
3.PERFORM TEST MODE (SIGNAL CHECK) |
Turn the ignition switch off.
Perform the sensor check in the Test Mode procedure (RAV4_ACA30 RM0000022CZ00EX.html).
- OK:
- All Test Mode DTCs are cleared.
4.READ VALUE USING INTELLIGENT TESTER (FR/FL WHEEL SPEED) |
Turn the ignition switch off.
Connect the intelligent tester to the DLC3.
Start the engine.
Select the Data List mode on the intelligent tester (RAV4_ACA30 RM000000ONK01EX.html).
ABS/VSC/TRC:Tester Display
| Measurement Item/Range
| Normal Condition
| Diagnostic Note
|
FR Wheel Speed
| FR wheel speed sensor reading / min.: 0 km/h (0 mph), max.: 326.4 km/h (202.8 mph)
| Actual wheel speed
| Similar to speed indicated on the speedometer
|
FL Wheel Speed
| FL wheel speed sensor reading /min.: 0 km/h (0 mph), max.: 326.4 km/h (202.8 mph)
| Actual wheel speed
| Similar to speed indicated on the speedometer
|
Check that there is no difference between the speed value output from the speed sensor displayed on the intelligent tester and the speed value displayed on the speedometer when driving the vehicle.
- HINT:
- Factors that affect the indicated vehicle speed include tire size, tire inflation, and tire wear. The speed indicated on the speedometer has an allowable margin of error. This can be tested using a speedometer tester (calibrated chassis dynamometer). For details about testing and the margin of error, see the reference chart (RAV4_ACA30 RM0000020M9001X.html).
- OK:
- The speed value output from the speed sensor displayed on the intelligent tester is the same as the actual vehicle speed measured using a speedometer tester (calibrated chassis dynamometer).
5.PERFORM TEST MODE (SIGNAL CHECK) |
Turn the ignition switch off.
Perform the sensor check in the Test Mode procedure (RAV4_ACA30 RM0000022CZ00EX.html).
- OK:
- All Test Mode DTCs are cleared.
6.CHECK FRONT SPEED SENSOR INSTALLATION |
Turn the ignition switch off.
Check the speed sensor installation (RAV4_ACA30 RM000001XVC007X_02_0001.html).
- OK:
- There is no clearance between the sensor and the front steering knuckle.
- The installation bolt is tightened properly.
- Torque:
- 8.5 N*m (87 kgf*cm, 75 in.*lbf)
7.CHECK FRONT SPEED SENSOR TIP |
Remove the front speed sensor (RAV4_ACA30 RM000001XVE009X.html).
Check the speed sensor tip.
- OK:
- No scratches, oil, or foreign matter on the sensor tip.
- NOTICE:
- Check the speed sensor signal after cleaning or replacement (RAV4_ACA30 RM0000022CZ00EX.html).
| CLEAN OR REPLACE FRONT SPEED SENSOR |
|
|
8.CHECK FRONT SPEED SENSOR ROTOR |
Remove the front axle hub sub-assembly (RAV4_ACA30 RM00000227J00IX.html).
Check the speed sensor rotor.
- OK:
- No scratches, oil, or foreign matter on the rotors.
- NOTICE:
- Check the speed sensor signal after cleaning or replacement (RAV4_ACA30 RM0000022CZ00EX.html).
- HINT:
- If the speed sensor rotor needs to be replaced, replace it together with the front axle hub sub-assembly.
| CLEAN OR REPLACE FRONT SPEED SENSOR ROTOR (FRONT AXLE HUB SUB-ASSEMBLY) |
|
|
9.INSPECT FRONT SPEED SENSOR |
Install the front speed sensor and front axle hub sub-assembly.
Make sure that there is no looseness in the locking part and connecting part of the connector.
Disconnect the front speed sensor connector.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection
| Condition
| Specified Condition
|
1 - Body ground
| Always
| 10 kΩ or higher
|
2 - Body ground
| Always
| 10 kΩ or higher
|
- NOTICE:
- Check the speed sensor signal after replacement (RAV4_ACA30 RM0000022CZ00EX.html).
10.CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - FRONT SPEED SENSOR) |
Make sure that there is no looseness in the locking part and connecting part of the connector.
Disconnect the skid control ECU connector.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
- for RH:
Tester Connection
| Condition
| Specified Condition
|
A67-7 (FR+) - A62-1
| Always
| Below 1 Ω
|
A67-7 (FR+) - Body ground
| Always
| 10 kΩ or higher
|
A67-6 (FR-) - A62-2
| Always
| Below 1 Ω
|
A67-6 (FR-) - Body ground
| Always
| 10 kΩ or higher
|
- for LH:
Tester Connection
| Condition
| Specified Condition
|
A67-19 (FL+) - A61-1
| Always
| Below 1 Ω
|
A67-19 (FL+) - Body ground
| Always
| 10 kΩ or higher
|
A67-18 (FL-) - A61-2
| Always
| Below 1 Ω
|
A67-18 (FL-) - Body ground
| Always
| 10 kΩ or higher
|
| REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
11.INSPECT SKID CONTROL ECU (SENSOR INPUT) |
Reconnect the skid control ECU connector.
Turn the ignition switch to ON.
Measure the voltage according to the value(s) in the table below.
- Standard Voltage:
- for RH:
Tester Connection
| Switch Condition
| Specified Condition
|
A62-1 - Body ground
| Ignition switch ON
| 8 to 14 V
|
- for LH:
Tester Connection
| Switch Condition
| Specified Condition
|
A61-1 - Body ground
| Ignition switch ON
| 8 to 14 V
|
12.PERFORM TEST MODE (SIGNAL CHECK) |
Turn the ignition switch off.
Perform the sensor check in the Test Mode procedure (RAV4_ACA30 RM0000022CZ00EX.html).
- OK:
- All Test Mode DTCs are cleared.
13.REPLACE FRONT SPEED SENSOR |
Turn the ignition switch off.
Replace the front speed sensor (RAV4_ACA30 RM000001XVE009X.html).
- NOTICE:
- Check the speed sensor signal after replacement (RAV4_ACA30 RM0000022CZ00EX.html).
14.PERFORM TEST MODE (SIGNAL CHECK) |
Perform the sensor check in the Test Mode procedure (RAV4_ACA30 RM0000022CZ00EX.html).
- OK:
- All Test Mode DTCs are cleared.
15.REPLACE FRONT SPEED SENSOR ROTOR |
Turn the ignition switch off.
Replace the front axle hub sub-assembly (front speed sensor rotor) (RAV4_ACA30 RM00000227J00IX.html).
- HINT:
- If the speed sensor rotor needs to be replaced, replace it together with the front axle hub sub-assembly.
- NOTICE:
- Check the speed sensor signal after replacement (RAV4_ACA30 RM0000022CZ00EX.html).
16.PERFORM TEST MODE (SIGNAL CHECK) |
Perform the sensor check in the Test Mode procedure (RAV4_ACA30 RM0000022CZ00EX.html).
- OK:
- All Test Mode DTCs are cleared.