Exhaust Pipe Installation


  1. INSTALL FRONT EXHAUST PIPE ASSEMBLY

  2. INSTALL CENTER EXHAUST PIPE ASSEMBLY

  3. INSTALL TAILPIPE ASSEMBLY

  4. INSPECT FOR EXHAUST GAS LEAK

Exhaust Pipe -- Installation



1. INSTALL FRONT EXHAUST PIPE ASSEMBLY
  1. Install a new gasket and the front exhaust pipe to the exhaust manifold with 3 new nuts.

    Torque:
    54 N*m{554 kgf*cm, 40 ft.*lbf}


2. INSTALL CENTER EXHAUST PIPE ASSEMBLY


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Using a vernier caliper, measure the free length of the compression spring.

    Minimum free length:
    38.5 mm (1.52 in.)
    1. If the free length is less than the minimum, replace the compression spring.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.1Kd-Ftv Intake Exhaust.Intake System.Exhaust Pipe  Installation
  1. Using a plastic-faced hammer and wooden block, tap in a new gasket until its surface is flush with the front exhaust pipe.

    Text in Illustration
    *1
    Gasket
    *a
    Wooden Block
    NOTICE:
    1. Be sure to install the gasket so that it faces the correct direction.
    2. Do not reuse the gasket.
    3. Do not damage the gasket.
    4. When connecting the exhaust pipe, do not push in the gasket with the exhaust pipe.
  1. for 3 Door:
    Connect the center exhaust pipe to the 3 exhaust pipe supports.

  1. for 5 Door:
    Connect the center exhaust pipe to the 4 exhaust pipe supports.

  1. Install the center exhaust pipe and 2 compression spring with the 2 bolts.

    Torque:
    43 N*m{438 kgf*cm, 32 ft.*lbf}


3. INSTALL TAILPIPE ASSEMBLY
  1. Connect the tailpipe to the exhaust pipe support.

  1. Install a new gasket to the center exhaust pipe.

  1. Connect the tailpipe to the center exhaust pipe.

  1. Install the 2 bolts.

    Torque:
    48 N*m{489 kgf*cm, 35 ft.*lbf}


4. INSPECT FOR EXHAUST GAS LEAK
  1. If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.