Steering Gear -- Installation |
1. INSTALL RACK AND PINION POWER STEERING GEAR ASSEMBLY |
Install the steering gear assembly with the 2 bolts and 2 nuts.
- Torque:
- 120 N*m{1224 kgf*cm, 89 ft.*lbf}
- NOTICE:
- Hold the nuts and tighten the bolts to install the power steering link assembly.
2. CONNECT PRESSURE FEED TUBE ASSEMBLY (for LHD) |
Install the pressure feed tube clamp with the bolts.
- Torque:
- 28 N*m{286 kgf*cm, 21 ft.*lbf}
Connect the pressure feed tube (return tube side) to the steering gear with the clamp.
Using a union nut wrench, connect the pressure feed tube (pressure feed tube side) to the steering gear and connect the tube to the vane pump.
- Torque:
- 25 N*m{255 kgf*cm, 18 ft.*lbf}
- HINT:
- Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench (LandCruiser RM000003YMD00TX.html).
3. CONNECT PRESSURE FEED TUBE ASSEMBLY (for RHD) |
- HINT:
- Use the same procedure described for LHD vehicles.
4. CONNECT TIE ROD END SUB-ASSEMBLY LH |
Connect the tie rod end to the steering knuckle with the nut.
- Torque:
- 91 N*m{928 kgf*cm, 67 ft.*lbf}
- NOTICE:
- Tighten the nut up to an additional 60° if the holes for the cotter pin are not aligned.
Install a new cotter pin.
5. CONNECT TIE ROD END SUB-ASSEMBLY RH |
- HINT:
- Use the same procedure described for the LH side.
6. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT |
for Manual Tilt and Manual Telescopic Steering Column:
Connect the No. 2 steering intermediate shaft (LandCruiser RM0000039SG031X.html).
for Power Tilt and Power Telescopic Steering Column:
Connect the No. 2 steering intermediate shaft (LandCruiser RM0000039SG032X.html).
7. INSTALL ENGINE ASSEMBLY |
for 1GR-FE:
Install the engine (LandCruiser RM000002B5J026X.html).
for 1KD-FTV:
Install the engine (LandCruiser RM0000045F8013X.html).
for 5L-E:
Install the engine (LandCruiser RM000000FYK01XX.html).
for 2TR-FE:
Install the engine (LandCruiser RM00000463500IX.html).
for 1GD-FTV:
Install the engine (LandCruiser RM000005UTU000X.html).
8. ADD POWER STEERING FLUID |
9. BLEED POWER STEERING FLUID |
for 1GR-FE:
Bleed the power steering fluid (LandCruiser RM0000048OM00GX.html).
for 1KD-FTV:
Bleed the power steering fluid (LandCruiser RM0000048P0007X.html).
for 5L-E:
Bleed the power steering fluid (LandCruiser RM0000048OY007X.html).
for 2TR-FE:
Bleed the power steering fluid (LandCruiser RM0000048OZ00BX.html).
for 1GD-FTV:
Bleed the power steering fluid (LandCruiser RM0000048P0008X.html).
10. CHECK FOR POWER STEERING FLUID LEAK |
11. INSTALL FRONT WHEELS |
- Torque:
- for steel wheel:
- 112 N*m{1137 kgf*cm, 82 ft.*lbf}
- for aluminum wheel:
- 103 N*m{1050 kgf*cm, 76 ft.*lbf}
12. PLACE FRONT WHEELS FACING STRAIGHT AHEAD |
13. ADJUST FRONT WHEEL ALIGNMENT |