DESCRIPTION
WIRING DIAGRAM
INSPECTION PROCEDURE
CHECK HARNESS AND CONNECTOR (POWER SOURCE)
PERFORM ACTIVE TEST USING INTELLIGENT TESTER
SYSTEM CHECK
CHECK DAMPER SERVO SUB-ASSEMBLY (DRIVER SIDE AIR MIX DAMPER SERVO)
CHECK DAMPER SERVO SUB-ASSEMBLY (FRONT PASSENGER SIDE AIR MIX DAMPER SERVO)
CHECK DAMPER SERVO SUB-ASSEMBLY (MODE DAMPER SERVO)
CHECK RECIRCULATION DAMPER SERVO SUB-ASSEMBLY
CHECK AIR CONDITIONING HARNESS ASSEMBLY
SYSTEM CHECK
CHECK REAR AIR MIX DAMPER SERVO SUB-ASSEMBLY
CHECK REAR MODE DAMPER SERVO SUB-ASSEMBLY
CHECK HARNESS AND CONNECTOR (AIR CONDITIONING AMPLIFIER ASSEMBLY - NO. 2 AIR CONDITIONING HARNESS ASSEMBLY)
CHECK NO. 2 AIR CONDITIONING HARNESS ASSEMBLY
DTC B1497/97 BUS IC Communication Malfunction |
DESCRIPTION
The air conditioning harness assembly connects the air conditioning amplifier assembly and each servo motor. The air conditioning amplifier assembly supplies power and sends operation instructions to each servo motor through the air conditioning harness assembly. Each servo motor sends the damper position information to the air conditioning amplifier assembly.DTC Code
| DTC Detection Condition
| Trouble Area
|
B1497/97
| An open circuit or malfunction in the communication line.
| - Recirculation damper servo sub-assembly
- Damper servo sub-assembly
- Damper servo sub-assembly
- Rear air mix damper servo sub-assembly*
- Rear mode damper servo sub-assembly*
- Air conditioning harness assembly
- No. 2 air conditioning harness assembly*
- Air conditioning amplifier assembly
- Harness or connector
|
- *: w/ Rear Air Conditioning System
WIRING DIAGRAM
INSPECTION PROCEDURE
- NOTICE:
- Inspect the fuses for circuits related to this system before performing the following inspection procedure.
1.CHECK HARNESS AND CONNECTOR (POWER SOURCE) |
*: w/ Rear Air Conditioning SystemDisconnect the G24* and G25 air conditioning amplifier assembly connector.
Measure the voltage according to the value(s) in the table below.
- Standard Voltage:
Tester Connection
| Condition
| Specified Condition
|
G25-21 (B) - Body ground
| Always
| 11 to 14 V
|
G24-24 (+B2) - Body ground*
| Always
| 11 to 14 V
|
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection
| Condition
| Specified Condition
|
G25-14 (GND) - Body ground
| Always
| Below 1 Ω
|
G24-20 (RGND) - Body ground*
| Always
| Below 1 Ω
|
Text in Illustration*A
| w/ Rear Air Conditioning System
|
*a
| Front view of wire harness connector (to Air Conditioning Amplifier Assembly)
|
| REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
2.PERFORM ACTIVE TEST USING INTELLIGENT TESTER |
Select the Active Test, use the intelligent tester to generate a control command, and then check that the servo motor operates (LandCruiser RM000002LIV040X.html).
Air ConditionerTester Display
| Test Part
| Control Range
| Diagnostic Note
|
Air Mix Servo Targ Pulse (D)
| Damper servo sub-assembly (driver side air mix damper servo) target pulse
| Min.: 0, Max.: 255
| -
|
Air Mix Servo Targ Pulse (P)
| Damper servo sub-assembly (front passenger side air mix damper servo) pulse
| Min.: 0, Max.: 255
| -
|
Air Outlet Servo Pulse (D)
| Damper servo sub-assembly (mode damper servo) pulse
| Min.: 0, Max.: 255
| -
|
Air Inlet Damper Targ Pulse
| Recirculation damper servo sub-assembly target pulse
| Min.: 0, Max.: 255
| -
|
Rear Air Mix Servo Targ Pulse*
| Rear air mix damper servo sub-assembly target pulse
| Min.: 0, Max.: 255
| -
|
A/O Servo Pulse(Rr D)*
| Rear mode damper servo sub-assembly pulse
| Min.: 0, Max.: 255
| -
|
- *: w/ Rear Air Conditioning System
- OK:
- Arm of the servo motor selected in the Active Test moves smoothly
According to the test, proceed to the next step.
ResultResult
| Proceed to
|
One of the front servo motors is malfunctioning
| A
|
All of the front servo motors are malfunctioning
| B
|
One of the rear servo motors is malfunctioning
| C
|
All of the rear servo motors are malfunctioning
| D
|
According to the test, proceed to the next step.
ResultResult
| Proceed to
|
Only the damper servo sub-assembly (driver side air mix damper servo) is malfunctioning
| A
|
Only the damper servo sub-assembly (front passenger side air mix damper servo) is malfunctioning
| B
|
Only the damper servo sub-assembly (mode damper servo) is malfunctioning
| C
|
Only the recirculation damper servo sub-assembly is malfunctioning
| D
|
4.CHECK DAMPER SERVO SUB-ASSEMBLY (DRIVER SIDE AIR MIX DAMPER SERVO) |
Replace the damper servo sub-assembly (driver side air mix damper servo) (LandCruiser RM000003AXS04FX.html).
- HINT:
- Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or a known good one and check that the condition returns to normal.
Check for DTCs.
ResultResult
| Proceed to
|
DTC B1497/97 is not output
| A
|
DTC B1497/97 is output
| B
|
A |
|
|
|
END (DAMPER SERVO SUB-ASSEMBLY [DRIVER SIDE AIR MIX DAMPER SERVO] IS FAULTY) |
|
5.CHECK DAMPER SERVO SUB-ASSEMBLY (FRONT PASSENGER SIDE AIR MIX DAMPER SERVO) |
Replace the damper servo sub-assembly (front passenger side air mix damper servo) (LandCruiser RM000003AXS04FX.html).
- HINT:
- Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or a known good one and check that the condition returns to normal.
Check for DTCs.
ResultResult
| Proceed to
|
DTC B1497/97 is not output
| A
|
DTC B1497/97 is output
| B
|
A |
|
|
|
END (DAMPER SERVO SUB-ASSEMBLY [FRONT PASSENGER SIDE AIR MIX DAMPER SERVO] IS FAULTY) |
|
6.CHECK DAMPER SERVO SUB-ASSEMBLY (MODE DAMPER SERVO) |
Replace the damper servo sub-assembly (mode damper servo) (LandCruiser RM000003AXS04FX.html).
- HINT:
- Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or a known good one and check that the condition returns to normal.
Check for DTCs.
ResultResult
| Proceed to
|
DTC B1497/97 is not output
| A
|
DTC B1497/97 is output
| B
|
A |
|
|
|
END (DAMPER SERVO SUB-ASSEMBLY [MODE DAMPER SERVO] IS FAULTY) |
|
7.CHECK RECIRCULATION DAMPER SERVO SUB-ASSEMBLY |
Replace the recirculation damper servo sub-assembly (LandCruiser RM000003B3T024X.html).
- HINT:
- Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or a known good one and check that the condition returns to normal.
Check for DTCs.
ResultResult
| Proceed to
|
DTC B1497/97 is not output
| A
|
DTC B1497/97 is output
| B
|
A |
|
|
|
END (RECIRCULATION DAMPER SERVO SUB-ASSEMBLY IS FAULTY) |
|
8.CHECK AIR CONDITIONING HARNESS ASSEMBLY |
Replace the air conditioning harness assembly (LandCruiser RM000003AXS04FX.html).
- HINT:
- Since the air conditioning harness assembly cannot be inspected while it is removed from the vehicle, replace the air conditioning harness assembly with a new or a known good one and check that the condition returns to normal.
Check for DTCs.
ResultResult
| Proceed to
|
DTC B1497/97 is not output
| A
|
DTC B1497/97 is output
| B
|
A |
|
|
|
END (AIR CONDITIONING HARNESS ASSEMBLY IS FAULTY) |
|
According to the test, proceed to the next step.
ResultResult
| Proceed to
|
Only the rear air mix damper servo sub-assembly is malfunctioning
| A
|
Only the rear mode damper servo sub-assembly is malfunctioning
| B
|
10.CHECK REAR AIR MIX DAMPER SERVO SUB-ASSEMBLY |
Replace the rear air mix damper servo sub-assembly (LandCruiser RM000001JR303LX.html).
- HINT:
- Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or a known good one and check that the condition returns to normal.
Check for DTCs.
ResultResult
| Proceed to
|
DTC B1497/97 is not output
| A
|
DTC B1497/97 is output
| B
|
A |
|
|
|
END (REAR AIR MIX DAMPER SERVO SUB-ASSEMBLY IS FAULTY) |
|
11.CHECK REAR MODE DAMPER SERVO SUB-ASSEMBLY |
Replace the rear mode damper servo sub-assembly (LandCruiser RM000001JR303LX.html).
- HINT:
- Since the servo motor cannot be inspected while it is removed from the vehicle, replace the servo motor with a new or a known good one and check that the condition returns to normal.
Check for DTCs.
ResultResult
| Proceed to
|
DTC B1497/97 is not output
| A
|
DTC B1497/97 is output
| B
|
A |
|
|
|
END (REAR MODE DAMPER SERVO SUB-ASSEMBLY IS FAULTY) |
|
12.CHECK HARNESS AND CONNECTOR (AIR CONDITIONING AMPLIFIER ASSEMBLY - NO. 2 AIR CONDITIONING HARNESS ASSEMBLY) |
Disconnect the Q13 No. 2 air conditioning harness assembly connector.
Disconnect the G24 air conditioning amplifier assembly connector.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection
| Condition
| Specified Condition
|
G24-23 (RBBU) - Q13-4 (RBBU)
| Always
| Below 1 Ω
|
G24-1 (RBUS) - Q13-3 (RBUS)
| Always
| Below 1 Ω
|
G24-21 (RBUG) - Q13-2 (RBUG)
| Always
| Below 1 Ω
|
G24-23 (RBBU) - Body ground
| Always
| 10 kΩ or higher
|
G24-1 (RBUS) - Body ground
| Always
| 10 kΩ or higher
|
G24-21 (RBUG) - Body ground
| Always
| 10 kΩ or higher
|
| REPAIR OR REPLACE HARNESS OR CONNECTOR |
|
|
13.CHECK NO. 2 AIR CONDITIONING HARNESS ASSEMBLY |
Replace the No. 2 air conditioning harness assembly (LandCruiser RM000001JR303LX.html).
- HINT:
- Since the No. 2 air conditioning harness assembly cannot be inspected while it is removed from the vehicle, replace the No. 2 air conditioning harness assembly with a new or a known good one and check that the condition returns to normal.
Check for DTCs.
ResultResult
| Proceed to
|
DTC B1497/97 is not output
| A
|
DTC B1497/97 is output
| B
|
A |
|
|
|
END (NO. 2 AIR CONDITIONING HARNESS ASSEMBLY IS FAULTY) |
|