Parking Brake Lever Installation


  1. INSTALL PARKING BRAKE SWITCH ASSEMBLY

  2. INSTALL PARKING BRAKE LEVER SUB-ASSEMBLY

  3. INSPECT PARKING BRAKE LEVER TRAVEL

  4. ADJUST PARKING BRAKE LEVER TRAVEL

  5. INSTALL REAR CONSOLE BOX ASSEMBLY

Parking Brake Lever -- Installation


HINT:
  1. Use the same procedure for the RH and LH sides.
  2. The procedure listed below is for the LH side.


1. INSTALL PARKING BRAKE SWITCH ASSEMBLY
  1. Connect the connector to the parking brake switch.

  1. Install the parking brake switch to the parking brake lever with the screw.

    Torque:
    0.9 N*m{9 kgf*cm, 8 in.*lbf}


2. INSTALL PARKING BRAKE LEVER SUB-ASSEMBLY
  1. Install the parking brake lever with the 2 bolts.

    Torque:
    13 N*m{127 kgf*cm, 9 ft.*lbf}
  1. Install the parking brake lever support with the 2 bolts.

    Torque:
    13 N*m{127 kgf*cm, 9 ft.*lbf}
  1. Install the straight pin to the parking brake lever.

  1. Connect the No. 2 parking brake cable and No. 3 parking brake cable to the No. 1 parking brake pull rod.

  1. Install the bush, compression spring and No. 1 parking brake pull rod to the parking brake lever with the adjusting nut.

  1. Install the parking brake return spring.

  1. Connect the parking brake switch connector.



3. INSPECT PARKING BRAKE LEVER TRAVEL
  1. Fully pull the parking brake lever to engage the parking brake.

  1. Release the lever to disengage the parking brake.

  1. Slowly pull the parking brake lever all the way and count the number of clicks.

    Standard parking brake lever travel when pulled with a force of 200 N (20 kgf, 45 lbf):
    5 to 7 clicks
    If the parking brake lever travel is not as specified, adjust the parking brake shoe clearance and parking brake lever travel.


4. ADJUST PARKING BRAKE LEVER TRAVEL
  1. for Automatic Transmission:
    Remove the rear console box assembly (LandCruiser RM0000046JD008X.html).

  1. for Manual Transmission:
    Remove the rear console box assembly (LandCruiser RM0000046N6006X.html).

  1. w/ Refrigerated Cool Box:
    Remove the rear console box assembly (LandCruiser RM0000046MR00KX.html).

  1. for Bench Seat Type:
    Remove the rear console box assembly (LandCruiser RM000004ZXY004X.html).

  1. Completely release the parking brake lever.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Loosen the adjusting nut to completely release the parking brake cable.

  1. Temporarily install the hub nuts.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Parking Brake.Parking Brake System.Parking Brake Lever  Installation
  1. Turn the shoe adjuster so that it expands until the disc locks.

    Text in Illustration
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    Shoe Adjuster Contracts
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    Shoe Adjuster Expands
  1. Turn the shoe adjuster so that it contracts until the disc can rotate smoothly.

    OK:
    8 notches
  1. Check that there is no brake drag against the shoe.

  1. Install the hole plug.

  1. Remove the hub nuts.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Turn the adjusting nut until the parking brake lever travel becomes correct.

    Standard parking brake lever travel when pulled with a force of 200 N (20 kgf, 45 lbf):
    5 to 7 clicks
  1. Operate the parking brake lever 3 to 4 times and check the parking brake lever travel.

    Standard parking brake lever travel when pulled with a force of 200 N (20 kgf, 45 lbf):
    5 to 7 clicks
  1. Check whether the parking brake drags or not.

  1. When operating the parking brake lever, check that the brake warning light comes on.

    Standard:
    The brake warning light always illuminates at the first click.
  1. for Automatic Transmission:
    Install the rear console box assembly (LandCruiser RM0000046JB008X.html).

  1. for Manual Transmission:
    Install the rear console box assembly (LandCruiser RM0000046N4006X.html).

  1. w/ Refrigerated Cool Box:
    Install the rear console box assembly (LandCruiser RM0000046MQ00KX.html).

  1. for Bench Seat Type:
    Install the rear console box assembly (LandCruiser RM000004ZXW004X.html).



5. INSTALL REAR CONSOLE BOX ASSEMBLY
  1. for Automatic Transmission:
    Install the rear console box assembly (LandCruiser RM0000046JB008X.html).

  1. for Manual Transmission:
    Install the rear console box assembly (LandCruiser RM0000046N4006X.html).

  1. w/ Refrigerated Cool Box:
    Install the rear console box assembly (LandCruiser RM0000046MQ00KX.html).

  1. for Bench Seat Type:
    Install the rear console box assembly (LandCruiser RM000004ZXW004X.html).