Charging System Charging Failure


INSPECTION PROCEDURE

CHECK GENERATOR PULLEY WITH CLUTCH (ON-VEHICLE INSPECTION)

CHECK GENERATOR PULLEY WITH CLUTCH (UNIT INSPECTION)

CHARGING SYSTEM - Charging Failure


INSPECTION PROCEDURE

1.CHECK GENERATOR PULLEY WITH CLUTCH (ON-VEHICLE INSPECTION)

  1. Start the engine and visually check that the generator rotor assembly (fan) in the generator assembly is operating.

    OK:
    The generator rotor assembly (fan) is operating.
    Result:
    Test Result
    		Proceed to
    OK
    		A
    NG (Generator Assembly (for 100 A Type))
    		B
    NG (Generator Assembly (for 130 A Type))
    		C


B
REPLACE GENERATOR PULLEY WITH CLUTCH (for 100 A Type) (LandCruiser RM000001ONQ09IX.html)

C
REPLACE GENERATOR PULLEY WITH CLUTCH (for 130 A Type) (LandCruiser RM000001ONQ09EX.html)
A


2.CHECK GENERATOR PULLEY WITH CLUTCH (UNIT INSPECTION)

  1. Remove the generator assembly.

    1. for 100A Type: (LandCruiser RM000001ONP05AX.html)
    2. for 130 A Type: (LandCruiser RM000001ONP058X.html)

  1. Check the installation condition of the generator pulley cap.

    OK:
    The generator pulley cap is not loose or missing.

  1. Check for forming of particles due to friction (for dry type pulley) or grease leaks (for wet type pulley).

    OK:
    There are no large amount of particles (for dry type pulley) or grease leaks (for wet type pulley).

  1. Check the generator pulley with clutch for misalignment (interference with the generator assembly).

    OK:
    The generator pulley with clutch is not misaligned (no interference with the generator assembly).


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Turn the generator pulley with clutch clockwise and counterclockwise by hand and check for noise.

    OK:
    Noise does not occur when turned in both directions.

  1. Turn the generator pulley with clutch clockwise and counterclockwise by hand and visually check for runout.

    OK:
    The generator pulley with clutch does not have runout.


    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155

  1. Hold the generator rotor assembly (fan) in the generator assembly with a screwdriver, and check that the generator pulley with clutch locks when turned clockwise and turns freely when turned counterclockwise.

OK:
The generator pulley with clutch locks when turned clockwise and turns freely when turned counterclockwise.
Result:
Test Result
Proceed to
OK (Generator Assembly (for 100 A Type))
A
OK (Generator Assembly (for 130 A Type))
B
NG (Generator Assembly (for 100 A Type))
C
NG (Generator Assembly (for 130 A Type))
D


A
REPAIR OR REPLACE GENERATOR ASSEMBLY (for 100 A Type) (LandCruiser RM000001ONQ09IX.html)

B
REPAIR OR REPLACE GENERATOR ASSEMBLY (for 130A Type) (LandCruiser RM000001ONQ09EX.html)

C
REPLACE GENERATOR PULLEY WITH CLUTCH (for 100 A Type) (LandCruiser RM000001ONQ09IX.html)

D
REPLACE GENERATOR PULLEY WITH CLUTCH (for 130 A Type) (LandCruiser RM000001ONQ09EX.html)