Parking Brake Cable Installation


  1. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY

  2. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY

  3. CONNECT NO. 2 PARKING BRAKE SHOE ASSEMBLY WITH PARKING BRAKE SHOE LEVER

  4. INSTALL FUEL TANK SUB-ASSEMBLY

  5. INSTALL CENTER EXHAUST PIPE ASSEMBLY (for 3 Door)

  6. INSPECT PARKING BRAKE LEVER TRAVEL

  7. ADJUST PARKING BRAKE LEVER TRAVEL

  8. INSTALL REAR CONSOLE BOX ASSEMBLY

  9. INSTALL REAR WHEEL

Parking Brake Cable -- Installation



1. INSTALL NO. 3 PARKING BRAKE CABLE ASSEMBLY
  1. for 3 Door:

    1. Install the No. 4 parking brake cable clamp with the bolt.

      Torque:
      13 N*m{127 kgf*cm, 9 ft.*lbf}
    2. Attach the No. 2 parking brake cable clamp to the No. 3 parking brake cable.

    3. Install the No. 3 parking brake cable with the 2 bolts and 3 nuts.

      Torque:
      13 N*m{127 kgf*cm, 9 ft.*lbf}
  1. for 5 Door:

    1. Attach the No. 3 parking brake cable clamp to the No. 3 parking brake cable.

    2. Install the No. 3 parking brake cable with the 4 bolts.

      Torque:
      13 N*m{127 kgf*cm, 9 ft.*lbf}
    3. Install the No. 1 parking brake cable heat insulator.

      Torque:
      13 N*m{127 kgf*cm, 9 ft.*lbf}
  1. Attach the claws of the No. 3 parking brake cable.

  1. Connect the No. 3 parking brake cable to the No. 1 parking brake pull rod.

  1. Install the No. 3 parking brake cable assembly to the backing plate with the 2 bolts.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}


2. INSTALL NO. 2 PARKING BRAKE CABLE ASSEMBLY
  1. for 3 Door:

    1. Install the No. 3 parking brake cable clamp with the bolt.

      Torque:
      13 N*m{127 kgf*cm, 9 ft.*lbf}
    2. Attach the No. 1 parking brake cable clamp to the No. 2 parking brake cable.

    3. Install the No. 2 parking brake cable with the 2 bolts and 3 nuts.

      Torque:
      13 N*m{127 kgf*cm, 9 ft.*lbf}
  1. for 5 Door:

    1. Attach the No. 2 parking brake cable clamp to the No. 2 parking brake cable.

    2. Install the No. 2 parking brake cable with the 5 bolts.

      Torque:
      13 N*m{127 kgf*cm, 9 ft.*lbf}
  1. Attach the claws of the No. 2 parking brake cable.

  1. Connect the No. 2 parking brake cable to the No. 1 parking brake pull rod.

  1. Install the No. 2 parking brake cable assembly to the backing plate with the 2 bolts.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}


3. CONNECT NO. 2 PARKING BRAKE SHOE ASSEMBLY WITH PARKING BRAKE SHOE LEVER
HINT:
Refer to the procedures from "Install No. 2 Parking Brake Shoe Assembly with Parking Brake Shoe Lever" (LandCruiser RM000001EDI01JX.html).


4. INSTALL FUEL TANK SUB-ASSEMBLY
  1. for 1GR-FE:
    Install the fuel tank sub-assembly (LandCruiser RM0000045EX01EX.html).

  1. for 1KD-FTV, for 3 Door:
    Install the fuel tank sub-assembly (LandCruiser RM0000045BN009X.html).

  1. for 1KD-FTV, for 5 Door:
    Install the fuel tank sub-assembly (LandCruiser RM0000045BK00JX.html).

  1. for 2TR-FE, for 3 Door:
    Install the fuel tank sub-assembly (LandCruiser RM0000045E400AX.html).

  1. for 2TR-FE, for 5 Door:
    Install the fuel tank sub-assembly (LandCruiser RM0000045EX01DX.html).

  1. for 5L-E:
    Install the fuel tank sub-assembly (LandCruiser RM0000045BK00IX.html).



5. INSTALL CENTER EXHAUST PIPE ASSEMBLY (for 3 Door)
  1. for 1KD-FTV:
    Install the center exhaust pipe assembly (LandCruiser RM00000456800LX.html).

  1. for 2TR-FE:
    Install the center exhaust pipe assembly (LandCruiser RM0000046ER00BX.html).



6. INSPECT PARKING BRAKE LEVER TRAVEL
  1. Fully pull the parking brake lever to engage the parking brake.

  1. Release the lever to disengage the parking brake.

  1. Slowly pull the parking brake lever all the way and count the number of clicks.

    Standard parking brake lever travel when pulled with a force of 200 N (20 kgf, 45 lbf):
    5 to 7 clicks
    If the parking brake lever travel is not as specified, adjust the parking brake shoe clearance and parking brake lever travel.


7. ADJUST PARKING BRAKE LEVER TRAVEL
  1. for Automatic Transmission:
    Remove the rear console box assembly (LandCruiser RM0000046JD008X.html).

  1. for Manual Transmission:
    Remove the rear console box assembly (LandCruiser RM0000046N6006X.html).

  1. w/ Refrigerated Cool Box:
    Remove the rear console box assembly (LandCruiser RM0000046MR00KX.html).

  1. for Bench Seat Type:
    Remove the rear console box assembly (LandCruiser RM000004ZXY004X.html).

  1. Completely release the parking brake lever.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Loosen the adjusting nut to completely release the parking brake cable.

  1. Temporarily install the hub nuts.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155.Parking Brake.Parking Brake System.Parking Brake Cable  Installation
  1. Turn the shoe adjuster so that it expands until the disc locks.

    Text in Illustration
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    Shoe Adjuster Contracts
    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
    Shoe Adjuster Expands
  1. Turn the shoe adjuster so that it contracts until the disc can rotate smoothly.

    OK:
    8 notches
  1. Check that there is no brake drag against the shoe.

  1. Install the hole plug.

  1. Remove the hub nuts.



    Land Cruiser, Land Cruiser Prado. Grj150 Trj150,155 Kdj150,155 Lj150, Gdj150,155
  1. Turn the adjusting nut until the parking brake lever travel becomes correct.

    Standard parking brake lever travel when pulled with a force of 200 N (20 kgf, 45 lbf):
    5 to 7 clicks
  1. Operate the parking brake lever 3 to 4 times and check the parking brake lever travel.

    Standard parking brake lever travel when pulled with a force of 200 N (20 kgf, 45 lbf):
    5 to 7 clicks
  1. Check whether the parking brake drags or not.

  1. When operating the parking brake lever, check that the brake warning light comes on.

    Standard:
    The brake warning light always illuminates at the first click.
  1. for Automatic Transmission:
    Install the rear console box assembly (LandCruiser RM0000046JB008X.html).

  1. for Manual Transmission:
    Install the rear console box assembly (LandCruiser RM0000046N4006X.html).

  1. w/ Refrigerated Cool Box:
    Install the rear console box assembly (LandCruiser RM0000046MQ00KX.html).

  1. for Bench Seat Type:
    Install the rear console box assembly (LandCruiser RM000004ZXW004X.html).



8. INSTALL REAR CONSOLE BOX ASSEMBLY
  1. for Automatic Transmission:
    Install the rear console box assembly (LandCruiser RM0000046JB008X.html).

  1. for Manual Transmission:
    Install the rear console box assembly (LandCruiser RM0000046N4006X.html).

  1. w/ Refrigerated Cool Box:
    Install the rear console box assembly (LandCruiser RM0000046MQ00KX.html).

  1. for Bench Seat Type:
    Install the rear console box assembly (LandCruiser RM000004ZXW004X.html).



9. INSTALL REAR WHEEL
Torque:
for Aluminum Wheel:
103 N*m{1050 kgf*cm, 76 ft.*lbf}
for Steel Wheel:
112 N*m{1137 kgf*cm, 82 ft.*lbf}