CHECK COMMUNICATION BETWEEN GTS AND ECM
CHECK MIL (ACCELERATOR PEDAL POSITION SENSOR)
CHECK MIL (THROTTLE POSITION SENSOR)
CHECK MIL (ELECTRIC EGR CONTROL VALVE ASSEMBLY)
CHECK MIL (MANIFOLD ABSOLUTE PRESSURE SENSOR)
CHECK MIL (NO. 1 INJECTOR ASSEMBLY)
CHECK MIL (NO. 2 INJECTOR ASSEMBLY)
CHECK MIL (NO. 3 INJECTOR ASSEMBLY)
CHECK MIL (NO. 4 INJECTOR ASSEMBLY)
CHECK MIL (NOZZLE VANE POSITION SENSOR)
ECD SYSTEM (for i-ART) - VC Output Circuit |
DESCRIPTION
The ECM constantly generates 5 V of power from the battery voltage supplied to the +B (BATT) terminal to operate the microprocessor. The ECM also provides this power to the sensors through the VC output circuit.
When the VC circuit is short-circuited, the microprocessor in the ECM and sensors that are supplied with power through the VC circuit are inactivated because the power is not supplied from the VC circuit. Under this condition, the system does not start up and the MIL does not illuminate even if the system malfunctions.
- HINT:
- Under normal conditions, the MIL is illuminated for several seconds when the ignition switch is first turned to ON. The MIL goes off when the engine is started.
WIRING DIAGRAM


INSPECTION PROCEDURE
- NOTICE:
- After replacing the ECM, the new ECM needs registration (HILUX_TGN26 RM0000012XK05AX.html) and initialization (HILUX_TGN26 RM000000TIN058X.html).
1.CHECK MIL |
Check that the Malfunction Indicator Lamp (MIL) lights up when turning the ignition switch to ON.
Result Result Proceed to MIL illuminates A MIL does not illuminate B
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B | |
2.CHECK COMMUNICATION BETWEEN GTS AND ECM |
Connect the GTS to the DLC3.
Turn the ignition switch to ON and GTS on.
Check the communication between the GTS and ECM.
Result Result Proceed to Communication is possible A Communication is not possible B
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B | |
3.CHECK MIL (ACCELERATOR PEDAL POSITION SENSOR) |
Disconnect the G6 accelerator pedal position sensor connector.
Turn the ignition switch to ON.
Check the MIL.
Result Result Proceed to MIL illuminates A MIL does not illuminate B
Reconnect the accelerator pedal position sensor connector.
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B | |
4.CHECK MIL (THROTTLE POSITION SENSOR) |
Disconnect the C9 throttle position sensor connector.
Turn the ignition switch to ON.
Check the MIL.
Result Result Proceed to MIL illuminates A MIL does not illuminate B
Reconnect the throttle position sensor connector.
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B | |
5.CHECK MIL (ELECTRIC EGR CONTROL VALVE ASSEMBLY) |
Disconnect the C120 electric EGR control valve assembly connector.
Turn the ignition switch to ON.
Check the MIL.
Result Result Proceed to MIL illuminates A MIL does not illuminate B
Reconnect the electric EGR control valve assembly connector.
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B | |
6.CHECK MIL (MANIFOLD ABSOLUTE PRESSURE SENSOR) |
Disconnect the C20 manifold absolute pressure sensor connector.
Turn the ignition switch to ON.
Check the MIL.
Result Result Proceed to MIL illuminates A MIL does not illuminate B
Reconnect the manifold absolute pressure sensor connector.
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B | |
7.CHECK MIL (NO. 1 INJECTOR ASSEMBLY) |
Disconnect the C159 No. 1 injector assembly connector.
Turn the ignition switch to ON.
Check the MIL.
Result Result Proceed to MIL illuminates A MIL does not illuminate B
Reconnect the No. 1 injector assembly connector.
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B | |
8.CHECK MIL (NO. 2 INJECTOR ASSEMBLY) |
Disconnect the C160 No. 2 injector assembly connector.
Turn the ignition switch to ON.
Check the MIL.
Result Result Proceed to MIL illuminates A MIL does not illuminate B
Reconnect the No. 2 injector assembly connector.
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B | |
9.CHECK MIL (NO. 3 INJECTOR ASSEMBLY) |
Disconnect the C161 No. 3 injector assembly connector.
Turn the ignition switch to ON.
Check the MIL.
Result Result Proceed to MIL illuminates A MIL does not illuminate B
Reconnect the No. 3 injector assembly connector.
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B | |
10.CHECK MIL (NO. 4 INJECTOR ASSEMBLY) |
Disconnect the C162 No. 4 injector assembly connector.
Turn the ignition switch to ON.
Check the MIL.
Result Result Proceed to MIL illuminates A MIL does not illuminate B
Reconnect the No. 4 injector assembly connector.
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B | |
11.CHECK MIL (NOZZLE VANE POSITION SENSOR) |
Disconnect the C40 nozzle vane position sensor connector.
Turn the ignition switch to ON.
Check the MIL.
Result Result Proceed to MIL illuminates A MIL does not illuminate B
Reconnect the nozzle vane position sensor connector.
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B | |
12.CHECK HARNESS AND CONNECTOR |
Disconnect the G6 accelerator pedal position sensor connector.
Disconnect the C9 throttle position sensor connector.
Disconnect the C120 electric EGR control valve assembly connector.
Disconnect the C40 nozzle vane position sensor connector.
Disconnect the C20 manifold absolute pressure sensor connector.
Disconnect the C159 No. 1 injector assembly connector.
Disconnect the C160 No. 2 injector assembly connector.
Disconnect the C161 No. 3 injector assembly connector.
Disconnect the C162 No. 4 injector assembly connector.
Disconnect the C166 ECM connectors.
Disconnect the C167 ECM connectors.
Disconnect the G156 ECM connectors.
Disconnect the G157 ECM connectors.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection Condition Specified Condition G156-6 (VCPA) - Body ground Always 10 kΩ or higher G156-4 (VCP2) - Body ground Always 10 kΩ or higher C166-14 (VCVL) - Body ground Always 10 kΩ or higher C166-13 (VCEG) - Body ground Always 10 kΩ or higher C167-18 (VCPM) - Body ground Always 10 kΩ or higher C167-17 (VNVC) - Body ground Always 10 kΩ or higher C166-18 (VIJ1) - Body ground Always 10 kΩ or higher C166-17 (VIJ2) - Body ground Always 10 kΩ or higher C166-16 (VIJ3) - Body ground Always 10 kΩ or higher C166-15 (VIJ4) - Body ground Always 10 kΩ or higher
Reconnect the accelerator pedal position sensor connector.
Reconnect the throttle position sensor connector.
Reconnect the electric EGR control valve assembly connector.
Reconnect the nozzle vane position sensor connector.
Reconnect the manifold absolute pressure sensor connector.
Reconnect the No. 1 injector assembly connector.
Reconnect the No. 2 injector assembly connector.
Reconnect the No. 3 injector assembly connector.
Reconnect the No. 4 injector assembly connector.
Reconnect the ECM connectors.
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OK | ||
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