Fuel Injector Removal

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
1Gr-Fe Fuel. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. DISCHARGE FUEL SYSTEM PRESSURE

  2. PRECAUTION

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  4. REMOVE INTAKE AIR SURGE TANK

  5. DISCONNECT NO. 1 FUEL PIPE SUB-ASSEMBLY

  6. DISCONNECT NO. 2 FUEL PIPE SUB-ASSEMBLY

  7. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

  8. REMOVE FUEL INJECTOR ASSEMBLY

Fuel Injector -- Removal



1. DISCHARGE FUEL SYSTEM PRESSURE
(HILUX_TGN26 RM000000YL401PX.html)


2. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (HILUX_TGN26 RM000004QR1006X.html).


3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (HILUX_TGN26 RM000004QR300CX.html).


4. REMOVE INTAKE AIR SURGE TANK
(HILUX_TGN26 RM000002I4V00DX.html)


5. DISCONNECT NO. 1 FUEL PIPE SUB-ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Disconnect the No. 1 fuel pipe (HILUX_TGN26 RM000000YL401PX.html).



6. DISCONNECT NO. 2 FUEL PIPE SUB-ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Disconnect the No. 2 fuel pipe (HILUX_TGN26 RM000000YL401PX.html).



7. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Fuel.Fuel System.Fuel Injector  Removal
  1. Disconnect the 6 fuel injector connectors.

  1. Remove the 6 bolts and fuel delivery pipe together with the 6 fuel injectors.

    NOTICE:
    Be careful not to drop the injectors when removing the fuel delivery pipe.


8. REMOVE FUEL INJECTOR ASSEMBLY


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Fuel.Fuel System.Fuel Injector  Removal
  1. Pull out the 6 fuel injectors from the delivery pipe.

  1. Remove the O-ring and injector vibration insulator from each fuel injector.