Front Wheel Alignment Adjustment

Suspension. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Alignment Handling Diagnosis. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSPECT TIRE

  2. INSPECT VEHICLE HEIGHT

  3. INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION

  4. ADJUST CAMBER AND CASTER

  5. INSPECT TOE-IN

  6. ADJUST TOE-IN

  7. INSPECT WHEEL ANGLE

  8. PLACE FRONT WHEELS FACING STRAIGHT AHEAD (w/ VSC)

  9. PERFORM YAW RATE SENSOR ZERO POINT CALIBRATION (w/ VSC)

Front Wheel Alignment -- Adjustment



1. INSPECT TIRE
(HILUX_TGN26 RM000002AS901DX.html)


2. INSPECT VEHICLE HEIGHT


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Alignment Handling Diagnosis.Front Wheel Alignment.Front Wheel Alignment Adjustment
Text in Illustration
*A
for Front
*B
for Rear
NOTICE:
Before inspecting the wheel alignment, adjust the vehicle height to the specification.

  1. Press down on the vehicle several times to stabilize the suspension, and measure the vehicle height.

    Standard Vehicle Height (Unloaded Vehicle):

    Vehicle Model
    		Front A - B
    		Rear C - D
    KUN25L-FRMDH
    		62 mm (2.44 in.)
    		-84 mm (-3.31 in.)
    TGN26L-HRMDK
    		69 mm (2.72 in.)
    		-75 mm (-2.95 in.)
    TGN26L-HRMSK
    		69 mm (2.72 in.)
    		-74 mm (-2.91 in.)
    KUN25L-HRMDH
    		68 mm (2.68 in.)
    		-73 mm (-2.87 in.)
    KUN26L-HRMDY
    		68 mm (2.68 in.)
    		-72 mm (-2.83 in.)
    KUN26L-HRMSY
    		68 mm (2.68 in.)
    		-72 mm (-2.83 in.)
    KUN26L-HRPSY
    		70 mm (2.76 in.)
    		-71 mm (-2.80 in.)
    KUN35L-HRMDH
    		65 mm (2.56 in.)
    		-75 mm (-2.95 in.)
    TGN26L-PRMDKG
    		69 mm (2.72 in.)
    		-75 mm (-2.95 in.)
    TGN36L-TRMDKG
    		60 mm (2.36 in.)
    		-89 mm (-3.50 in.)
    TGN36L-PRMDKG
    		Tire Size
    205R16C
    		65 mm (2.56 in.)
    		-75 mm (-2.95 in.)
    Tire Size
    255/70R15C
    265/70R16
    		66 mm (2.60 in.)
    		-74 mm (-2.91 in.)
    TGN26L-PRPSGG
    		64 mm (2.52 in.)
    		-70 mm (-2.76 in.)
    TGN36L-TRMDGG
    		Tire Size
    205R16C
    		61 mm (2.40 in.)
    		-88 mm (-3.46 in.)
    Tire Size
    255/70R15C
    		61 mm (2.40 in.)
    		-87 mm (-3.43 in.)
    TGN36L-PRMDGG
    		60 mm (2.36 in.)
    		-72 mm (-2.83 in.)
    TGN36L-PRPDGG
    		61 mm (2.40 in.)
    		-71 mm (-2.80 in.)
    TGN36L-PRPSGG
    		62 mm (2.44 in.)
    		-71 mm (-2.80 in.)
    KUN26L-PRMDYG
    		68 mm (2.68 in.)
    		-73 mm (-2.87 in.)
    KUN26L-PRMSYG
    		69 mm (2.72 in.)
    		-73 mm (-2.87 in.)
    KUN26L-PRPSYG
    		70 mm (2.76 in.)
    		-72 mm (-2.83 in.)
    KUN36L-PRMDYG
    		67 mm (2.64 in.)
    		-75 mm (-2.95 in.)
    KUN36L-PRMSYG
    		67 mm (2.64 in.)
    		-75 mm (-2.95 in.)
    KUN25L-TRMDHG
    		62 mm (2.44 in.)
    		-83 mm (-3.27 in.)
    KUN25L-TRMDHG3
    		62 mm (2.44 in.)
    		-83 mm (-3.27 in.)
    KUN25L-PRMDHG
    		66 mm (2.60 in.)
    		-74 mm (-2.91 in.)
    KUN35L-TRMDHG
    		61 mm (2.40 in.)
    		-86 mm (-3.39 in.)
    KUN35L-TRMDHG3
    		61 mm (2.40 in.)
    		-86 mm (-3.39 in.)
    KUN35L-PRMDHG
    		69 mm (2.72 in.)
    		-75 mm (-2.95 in.)
    KUN25L-PRMDHF
    		68 mm (2.68 in.)
    		-73 mm (-2.87 in.)
    KUN26L-PRADJG
    		74 mm (2.91 in.)
    		-71 mm (-2.80 in.)
    KUN26L-PRASJG
    		74 mm (2.91 in.)
    		-71 mm (-2.80 in.)
    KUN26L-PRMDJG
    		71 mm (2.80 in.)
    		-72 mm (-2.83 in.)
    KUN26L-PRMSJG
    		72 mm (2.83 in.)
    		-72 mm (-2.83 in.)
    KUN26L-PRMSYF
    		81 mm (3.19 in.)
    		-70 mm (-2.76 in.)
    KUN26L-PRPSYF
    		83 mm (3.27 in.)
    		-69 mm (-2.72 in.)
    KUN26L-TRMDJG
    		70 mm (2.76 in.)
    		-82 mm (-3.23 in.)
    KUN26L-TRMDJG3
    		70 mm (2.76 in.)
    		-82 mm (-3.23 in.)
    KUN35L-PRMDHF
    		65 mm (2.56 in.)
    		-75 mm (-2.95 in.)
    TGN26L-PRMSKF
    		63 mm (2.48 in.)
    		-75 mm (-2.95 in.)
    Measuring point:
    A:
    Ground clearance of front wheel center
    B:
    Ground clearance of lower suspension arm No. 1 set bolt center
    C:
    Ground clearance of rear wheel center
    D:
    Ground clearance of strut rod set bolt center
    1. If the vehicle height is not as specified, press down on the vehicle several times to stabilize the suspension. Then measure the vehicle height again.
    NOTICE:
    The standard value shown here is a value that is used for adjusting the wheel alignment and does not indicate the height of an actual vehicle.


3. INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Alignment Handling Diagnosis.Front Wheel Alignment.Front Wheel Alignment Adjustment

  1. Install a camber-caster-kingpin gauge or place the front wheels on the center of a wheel alignment tester.

    Text in Illustration
    *1
    		Gauge
    *2
    		Alignment Tester

  1. Inspect the camber, caster and steering axis inclination.

    Standard Camber Inclination (Unloaded Vehicle):

    Vehicle Model
    		Camber Inclination
    KUN25L-FRMDH
    Right-left error
    		0°31' +/-30' (0.52° +/-0.50°)
    30' (0.50°) or less
    TGN26L-HRMDK
    Right-left error
    		0°24' +/-30' (0.40° +/-0.50°)
    30' (0.50°) or less
    TGN26L-HRMSK
    Right-left error
    		0°23' +/-30' (0.38° +/-0.50°)
    30' (0.50°) or less
    KUN25L-HRMDH
    Right-left error
    		0°25' +/-30' (0.42° +/-0.50°)
    30' (0.50°) or less
    KUN26L-HRMDY
    Right-left error
    		0°25' +/-30' (0.42° +/-0.50°)
    30' (0.50°) or less
    KUN26L-HRMSY
    Right-left error
    		0°24' +/-30' (0.40° +/-0.50°)
    30' (0.50°) or less
    KUN26L-HRPSY
    Right-left error
    		0°22' +/-30' (0.37° +/-0.50°)
    30' (0.50°) or less
    KUN35L-HRMDH
    Right-left error
    		0°28' +/-30' (0.47° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRMDKG
    Right-left error
    		0°24' +/-30' (0.40° +/-0.50°)
    30' (0.50°) or less
    TGN36L-TRMDKG
    Right-left error
    		0°33' +/-30' (0.55° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRMDKG
    Right-left error
    		0°27' +/-30' (0.45° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRPSGG
    Right-left error
    		0°28' +/-30' (0.47° +/-0.50°)
    30' (0.50°) or less
    TGN36L-TRMDGG
    Right-left error
    		0°33' +/-30' (0.55° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRMDGG
    Right-left error
    		0°32' +/-30' (0.53° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRPDGG
    Right-left error
    		0°30' +/-30' (0.50° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRPSGG
    Right-left error
    		0°30' +/-30' (0.50° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMDYG
    Right-left error
    		0°25' +/-30' (0.42° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMSYG
    Right-left error
    		0°24' +/-30' (0.40° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRPSYG
    Right-left error
    		0°22' +/-30' (0.37° +/-0.50°)
    30' (0.50°) or less
    KUN36L-PRMDYG
    Right-left error
    		0°26' +/-30' (0.43° +/-0.50°)
    30' (0.50°) or less
    KUN36L-PRMSYG
    Right-left error
    		0°26' +/-30' (0.43° +/-0.50°)
    30' (0.50°) or less
    KUN25L-TRMDHG
    Right-left error
    		0°31' +/-30' (0.52° +/-0.50°)
    30' (0.50°) or less
    KUN25L-TRMDHG3
    Right-left error
    		0°31' +/-30' (0.52° +/-0.50°)
    30' (0.50°) or less
    KUN25L-PRMDHG
    Right-left error
    		0°26' +/-30' (0.43° +/-0.50°)
    30' (0.50°) or less
    KUN35L-TRMDHG
    Right-left error
    		0°32' +/-30' (0.53° +/-0.50°)
    30' (0.50°) or less
    KUN35L-TRMDHG3
    Right-left error
    		0°32' +/-30' (0.53° +/-0.50°)
    30' (0.50°) or less
    KUN35L-PRMDHG
    Right-left error
    		0°23' +/-30' (0.38° +/-0.50°)
    30' (0.50°) or less
    KUN25L-PRMDHF
    Right-left error
    		0°25' +/-30' (0.42° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRADJG
    Right-left error
    		0°18' +/-30' (0.30° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRASJG
    Right-left error
    		0°18' +/-30' (0.30° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMDJG
    Right-left error
    		0°21' +/-30' (0.35° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMSJG
    Right-left error
    		0°21' +/-30' (0.35° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMSYF
    Right-left error
    		0°10' +/-30' (0.17° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRPSYF
    Right-left error
    		0°8' +/-30' (0.13° +/-0.50°)
    30' (0.50°) or less
    KUN26L-TRMDJG
    Right-left error
    		0°24' +/-30' (0.40° +/-0.50°)
    30' (0.50°) or less
    KUN26L-TRMDJG3
    Right-left error
    		0°24' +/-30' (0.40° +/-0.50°)
    30' (0.50°) or less
    KUN35L-PRMDHF
    Right-left error
    		0°28' +/-30' (0.47° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRMSKF
    Right-left error
    		0°29' +/-30' (0.48° +/-0.50°)
    30' (0.50°) or less

    Standard Caster Inclination (Unloaded Vehicle):

    Vehicle Model
    		Caster Inclination
    KUN25L-FRMDH
    Right-left error
    		Tire Size
    205R16C
    		1°29' +/-30' (1.48° +/-0.50°)
    30' (0.50°) or less
    Tire Size
    255/70R15C
    		1°28' +/-30' (1.47° +/-0.50°)
    30' (0.50°) or less
    TGN26L-HRMDK
    Right-left error
    		Tire Size
    205R16C
    		1°48' +/-30' (1.80° +/-0.50°)
    30' (0.50°) or less
    Tire Size
    255/70R15C
    265/70R16
    		1°47' +/-30' (1.78° +/-0.50°)
    30' (0.50°) or less
    TGN26L-HRMSK
    Right-left error
    		1°48' +/-30' (1.80° +/-0.50°)
    30' (0.50°) or less
    KUN25L-HRMDH
    Right-left error
    		Tire Size
    205R16C
    		1°48' +/-30' (1.80° +/-0.50°)
    30' (0.50°) or less
    Tire Size
    255/70R15C
    265/70R16
    		1°47' +/-30' (1.78° +/-0.50°)
    30' (0.50°) or less
    KUN26L-HRMDY
    Right-left error
    		1°47' +/-30' (1.78° +/-0.50°)
    30' (0.50°) or less
    KUN26L-HRMSY
    Right-left error
    		1°48' +/-30' (1.80° +/-0.50°)
    30' (0.50°) or less
    KUN26L-HRPSY
    Right-left error
    		1°50' +/-30' (1.83° +/-0.50°)
    30' (0.50°) or less
    KUN35L-HRMDH
    Right-left error
    		1°45' +/-30' (1.75° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRMDKG
    Right-left error
    		Tire Size
    205R16C
    		1°48' +/-30' (1.80° +/-0.50°)
    30' (0.50°) or less
    Tire Size
    255/70R15C
    265/70R16
    		1°47' +/-30' (1.78° +/-0.50°)
    30' (0.50°) or less
    TGN36L-TRMDKG
    Right-left error
    		1°23' +/-30' (1.38° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRMDKG
    Right-left error
    		Tire Size
    205R16C
    		1°49' +/-30' (1.82° +/-0.50°)
    30' (0.50°) or less
    Tire Size
    255/70R15C
    265/70R16
    		1°48' +/-30' (1.80° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRPSGG
    Right-left error
    		1°51' +/-30' (1.85° +/-0.50°)
    30' (0.50°) or less
    TGN36L-TRMDGG
    Right-left error
    		Tire Size
    205R16C
    		1°26' +/-30' (1.43° +/-0.50°)
    30' (0.50°) or less
    Tire Size
    255/70R15C
    		1°25' +/-30' (1.42° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRMDGG
    Right-left error
    		Tire Size
    205R16C
    		1°49' +/-30' (1.82° +/-0.50°)
    30' (0.50°) or less
    Tire Size
    265/70R16
    		1°48' +/-30' (1.80° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRPDGG
    Right-left error
    		1°51' +/-30' (1.85° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRPSGG
    Right-left error
    		1°52' +/-30' (1.87° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMDYG
    Right-left error
    		1°46' +/-30' (1.77° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMSYG
    Right-left error
    		1°46' +/-30' (1.77° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRPSYG
    Right-left error
    		1°49' +/-30' (1.82° +/-0.50°)
    30' (0.50°) or less
    KUN36L-PRMDYG
    Right-left error
    		1°44' +/-30' (1.73° +/-0.50°)
    30' (0.50°) or less
    KUN36L-PRMSYG
    Right-left error
    		1°44' +/-30' (1.73° +/-0.50°)
    30' (0.50°) or less
    KUN25L-TRMDHG
    Right-left error
    		Tire Size
    205R16C
    		1°31' +/-30' (1.52° +/-0.50°)
    30' (0.50°) or less
    Tire Size
    255/70R15C
    		1°30' +/-30' (1.50° +/-0.50°)
    30' (0.50°) or less
    KUN25L-TRMDHG3
    Right-left error
    		Tire Size
    205R16C
    		1°31' +/-30' (1.52° +/-0.50°)
    30' (0.50°) or less
    Tire Size
    255/70R15C
    		1°30' +/-30' (1.50° +/-0.50°)
    30' (0.50°) or less
    KUN25L-PRMDHG
    Right-left error
    		Tire Size
    205R16C
    		1°46' +/-30' (1.77° +/-0.50°)
    30' (0.50°) or less
    Tire Size
    255/70R15C
    265/70R16
    		1°45' +/-30' (1.75° +/-0.50°)
    30' (0.50°) or less
    KUN35L-TRMDHG
    Right-left error
    		1°27' +/-30' (1.45° +/-0.50°)
    30' (0.50°) or less
    KUN35L-TRMDHG3
    Right-left error
    		1°27' +/-30' (1.45° +/-0.50°)
    30' (0.50°) or less
    KUN35L-PRMDHG
    Right-left error
    		Tire Size
    205R16C
    		1°49' +/-30' (1.82° +/-0.50°)
    30' (0.50°) or less
    Tire Size
    255/70R15C
    265/70R16
    		1°48' +/-30' (1.80° +/-0.50°)
    30' (0.50°) or less
    KUN25L-PRMDHF
    Right-left error
    		1°48' +/-30' (1.80° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRADJG
    Right-left error
    		1°52' +/-30' (1.87° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRASJG
    Right-left error
    		1°52' +/-30' (1.87° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMDJG
    Right-left error
    		Tire Size
    205R16C
    		1°50' +/-30' (1.83° +/-0.50°)
    30' (0.50°) or less
    Tire Size
    265/70R16
    		1°49' +/-30' (1.82° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMSJG
    Right-left error
    		1°49' +/-30' (1.82° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMSYF
    Right-left error
    		1°58' +/-30' (1.97° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRPSYF
    Right-left error
    		2°1' +/-30' (2.02° +/-0.50°)
    30' (0.50°) or less
    KUN26L-TRMDJG
    Right-left error
    		1°34' +/-30' (1.57° +/-0.50°)
    30' (0.50°) or less
    KUN26L-TRMDJG3
    Right-left error
    		1°34' +/-30' (1.57° +/-0.50°)
    30' (0.50°) or less
    KUN35L-PRMDHF
    Right-left error
    		1°45' +/-30' (1.75° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRMSKF
    Right-left error
    		1°43' +/-30' (1.72° +/-0.50°)
    30' (0.50°) or less

    Standard Steering Axis Inclination (Unloaded Vehicle):

    Vehicle Model
    		Steering Axis Inclination
    KUN25L-FRMDH
    Right-left error
    		11°58' +/-30' (11.97° +/-0.50°)
    30' (0.50°) or less
    TGN26L-HRMDK
    Right-left error
    		12°5' +/-30' (12.08° +/-0.50°)
    30' (0.50°) or less
    TGN26L-HRMSK
    Right-left error
    		12°6' +/-30' (12.10° +/-0.50°)
    30' (0.50°) or less
    KUN25L-HRMDH
    Right-left error
    		12°4' +/-30' (12.07° +/-0.50°)
    30' (0.50°) or less
    KUN26L-HRMDY
    Right-left error
    		12°4' +/-30' (12.07° +/-0.50°)
    30' (0.50°) or less
    KUN26L-HRMSY
    Right-left error
    		12°5' +/-30' (12.08° +/-0.50°)
    30' (0.50°) or less
    KUN26L-HRPSY
    Right-left error
    		12°7' +/-30' (12.12° +/-0.50°)
    30' (0.50°) or less
    KUN35L-HRMDH
    Right-left error
    		12°1' +/-30' (12.02° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRMDKG
    Right-left error
    		12°5' +/-30' (12.08° +/-0.50°)
    30' (0.50°) or less
    TGN36L-TRMDKG
    Right-left error
    		11°55' +/-30' (11.92° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRMDKG
    Right-left error
    		12°2' +/-30' (12.03° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRPSGG
    Right-left error
    		12°1' +/-30' (12.02° +/-0.50°)
    30' (0.50°) or less
    TGN36L-TRMDGG
    Right-left error
    		11°56' +/-30' (11.93° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRMDGG
    Right-left error
    		11°57' +/-30' (11.95° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRPDGG
    Right-left error
    		11°58' +/-30' (11.97° +/-0.50°)
    30' (0.50°) or less
    TGN36L-PRPSGG
    Right-left error
    		11°59' +/-30' (11.98° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMDYG
    Right-left error
    		12°4' +/-30' (12.07° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMSYG
    Right-left error
    		12°5' +/-30' (12.08° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRPSYG
    Right-left error
    		12°7' +/-30' (12.12° +/-0.50°)
    30' (0.50°) or less
    KUN36L-PRMDYG
    Right-left error
    		12°3' +/-30' (12.05° +/-0.50°)
    30' (0.50°) or less
    KUN36L-PRMSYG
    Right-left error
    		12°3' +/-30' (12.05° +/-0.50°)
    30' (0.50°) or less
    KUN25L-TRMDHG
    Right-left error
    		11°58' +/-30' (11.97° +/-0.50°)
    30' (0.50°) or less
    KUN25L-TRMDHG3
    Right-left error
    		11°58' +/-30' (11.97° +/-0.50°)
    30' (0.50°) or less
    KUN25L-PRMDHG
    Right-left error
    		12°3' +/-30' (12.05° +/-0.50°)
    30' (0.50°) or less
    KUN35L-TRMDHG
    Right-left error
    		11°56' +/-30' (11.93° +/-0.50°)
    30' (0.50°) or less
    KUN35L-TRMDHG3
    Right-left error
    		11°56' +/-30' (11.93° +/-0.50°)
    30' (0.50°) or less
    KUN35L-PRMDHG
    Right-left error
    		12°6' +/-30' (12.10° +/-0.50°)
    30' (0.50°) or less
    KUN25L-PRMDHF
    Right-left error
    		12°4' +/-30' (12.07° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRADJG
    Right-left error
    		12°10' +/-30' (12.17° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRASJG
    Right-left error
    		12°10' +/-30' (12.17° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMDJG
    Right-left error
    		12°7' +/-30' (12.12° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMSJG
    Right-left error
    		12°8' +/-30' (12.13° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRMSYF
    Right-left error
    		12°19' +/-30' (12.32° +/-0.50°)
    30' (0.50°) or less
    KUN26L-PRPSYF
    Right-left error
    		12°21' +/-30' (12.35° +/-0.50°)
    30' (0.50°) or less
    KUN26L-TRMDJG
    Right-left error
    		12°5' +/-30' (12.08° +/-0.50°)
    30' (0.50°) or less
    KUN26L-TRMDJG3
    Right-left error
    		12°5' +/-30' (12.08° +/-0.50°)
    30' (0.50°) or less
    KUN35L-PRMDHF
    Right-left error
    		12°1' +/-30' (12.02° +/-0.50°)
    30' (0.50°) or less
    TGN26L-PRMSKF
    Right-left error
    		11°59' +/-30' (11.98° +/-0.50°)
    30' (0.50°) or less
    If the camber and caster are not as specified, adjust them.
    If the steering axis inclination is not as specified after the camber and caster have been correctly adjusted, check the steering knuckle and front wheel for distortion or looseness.


4. ADJUST CAMBER AND CASTER
NOTICE:
After the camber has been adjusted, inspect the toe-in.

  1. Loosen the camber adjusting cam nut and camber adjusting cam bolt.

  1. Turn the No. 1 camber adjusting cam and No. 2 camber adjusting cam in both directions, and adjust the camber and caster to the center value.



  1. The camber and caster should be as close as possible to the center value.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Alignment Handling Diagnosis.Front Wheel Alignment.Front Wheel Alignment Adjustment


    Text in Illustration
    *1
    		No. 1 Camber Adjusting Cam (LH)
    		*2
    		No. 1 Camber Adjusting Cam (RH)
    *3
    		No. 2 Camber Adjusting Cam (LH)
    		*4
    		No. 2 Camber Adjusting Cam (RH)
    *a
    		Front
    		-
    		-


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Alignment Handling Diagnosis.Front Wheel Alignment.Front Wheel Alignment Adjustment

  1. How to read the adjustment chart (using examples).

    Text in Illustration
    *a
    		Camber
    *b
    		Caster
    *c
    		Standard Value
    *d
    		Measured Value

    1. Find the standard wheel alignment value applicable for the particular model.

    2. Mark the selected standard value on the adjustment chart.

      Standard Value (Reference):
      Camber
      		Caster
      0°00' (0.00°)
      		4°20' (4.33°)

    3. Mark the alignment value on the adjustment chart as measured when the vehicle is unloaded on the adjustment chart.

      Measured Value (Reference):
      Camber
      		Caster
      0°10' (0.17°)
      		3°50' (3.83°)


    4. As shown in the chart, read the distance from the marked point to 0, and adjust the front and/ or rear adjusting cams accordingly.

      Amount To Turn Adjusting Cams (by gradation):
      No. 1 Camber Adjusting Cam
      		No. 2 Camber Adjusting Cam
      +3.0 mm
      		-1.5 mm


      Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Alignment Handling Diagnosis.Front Wheel Alignment.Front Wheel Alignment Adjustment


      Text in Illustration
      *1
      		No. 1 Camber Adjusting Cam
      		*2
      		No. 2 Camber Adjusting Cam
      *a
      		Front Cam Scale
      		*b
      		Rear Cam Scale
      *c
      		Camber
      		*d
      		Caster

  1. Tighten the camber adjusting cam nut and camber adjusting cam bolt.

    Torque:
    140 N*m{1428 kgf*cm, 103 ft.*lbf}


5. INSPECT TOE-IN


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Alignment Handling Diagnosis.Front Wheel Alignment.Front Wheel Alignment Adjustment
Text in Illustration
*a
Front

Standard Toe-in (Unloaded Vehicle):

Vehicle Model
Front A + B
Rear C - D
KUN25L-FRMDH
A + B: 0°9' +/-5' (0.15° +/-0.09°)
C - D: 3.5 +/-1.0 mm (0.14 +/-0.04 in.)
TGN26L-HRMDK
Tire Size
205R16C
255/70R15C
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.3 +/-1.0 mm (0.09 +/-0.04 in.)
Tire Size
265/70R16
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.4 +/-1.0 mm (0.09 +/-0.04 in.)
TGN26L-HRMSK
Tire Size
255/70R15C
A + B: 0°5' +/-5' (0.09° +/-0.09°)
C - D: 2.2 +/-1.0 mm (0.09 +/-0.04 in.)
Tire Size
265/70R16
A + B: 0°5' +/-5' (0.09° +/-0.09°)
C - D: 2.3 +/-1.0 mm (0.09 +/-0.04 in.)
KUN25L-HRMDH
Tire Size
205R16C
255/70R15C
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.4 +/-1.0 mm (0.09 +/-0.04 in.)
Tire Size
265/70R16
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.6 +/-1.0 mm (0.10 +/-0.04 in.)
KUN26L-HRMDY
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.6 +/-1.0 mm (0.10 +/-0.04 in.)
KUN26L-HRMSY
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.5 +/-1.0 mm (0.10 +/-0.04 in.)
KUN26L-HRPSY
A + B: 0°5' +/-5' (0.08° +/-0.09°)
C - D: 2.1 +/-1.0 mm (0.08 +/-0.04 in.)
KUN35L-HRMDH
Tire Size
205R16C
255/70R15C
A + B: 0°7' +/-5' (0.12° +/-0.09°)
C - D: 2.9 +/-1.0 mm (0.11 +/-0.04 in.)
Tire Size
265/70R16
A + B: 0°7' +/-5' (0.12° +/-0.09°)
C - D: 3.1 +/-1.0 mm (0.12 +/-0.04 in.)
TGN26L-PRMDKG
Tire Size
205R16C
255/70R15C
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.3 +/-1.0 mm (0.09 +/-0.04 in.)
Tire Size
265/70R16
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.4 +/-1.0 mm (0.09 +/-0.04 in.)
TGN36L-TRMDKG
A + B: 0°10' +/-5' (0.16° +/-0.09°)
C - D: 3.9 +/-1.0 mm (0.15 +/-0.04 in.)
TGN36L-PRMDKG
Tire Size
205R16C
255/70R15C
A + B: 0°7' +/-5' (0.11° +/-0.09°)
C - D: 2.8 +/-1.0 mm (0.11 +/-0.04 in.)
Tire Size
265/70R16
A + B: 0°7' +/-5' (0.11° +/-0.09°)
C - D: 2.9 +/-1.0 mm (0.11 +/-0.04 in.)
TGN26L-PRPSGG
A + B: 0°7' +/-5' (0.12° +/-0.09°)
C - D: 3.1 +/-1.0 mm (0.12 +/-0.04 in.)
TGN36L-TRMDGG
Tire Size
205R16C
A + B: 0°10' +/-5' (0.16° +/-0.09°)
C - D: 3.8 +/-1.0 mm (0.15 +/-0.04 in.)
Tire Size
255/70R15C
A + B: 0°10' +/-5' (0.16° +/-0.09°)
C - D: 3.9 +/-1.0 mm (0.15 +/-0.04 in.)
TGN36L-PRMDGG
Tire Size
205R16C
A + B: 0°9' +/-5' (0.15° +/-0.09°)
C - D: 3.6 +/-1.0 mm (0.14 +/-0.04 in.)
Tire Size
265/70R16
A + B: 0°9' +/-5' (0.15° +/-0.09°)
C - D: 3.8 +/-1.0 mm (0.15 +/-0.04 in.)
TGN36L-PRPDGG
A + B: 0°8' +/-5' (0.14° +/-0.09°)
C - D: 3.6 +/-1.0 mm (0.14 +/-0.04 in.)
TGN36L-PRPSGG
A + B: 0°8' +/-5' (0.13° +/-0.09°)
C - D: 3.4 +/-1.0 mm (0.13 +/-0.04 in.)
KUN26L-PRMDYG
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.6 +/-1.0 mm (0.10 +/-0.04 in.)
KUN26L-PRMSYG
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.5 +/-1.0 mm (0.10 +/-0.04 in.)
KUN26L-PRPSYG
A + B: 0°5' +/-5' (0.08° +/-0.09°)
C - D: 2.1 +/-1.0 mm (0.08 +/-0.04 in.)
KUN36L-PRMDYG
A + B: 0°7' +/-5' (0.11° +/-0.09°)
C - D: 2.8 +/-1.0 mm (0.11 +/-0.04 in.)
KUN36L-PRMSYG
A + B: 0°7' +/-5' (0.11° +/-0.09°)
C - D: 2.7 +/-1.0 mm (0.11 +/-0.04 in.)
KUN25L-TRMDHG
A + B: 0°9' +/-5' (0.15° +/-0.09°)
C - D: 3.5 +/-1.0 mm (0.14 +/-0.04 in.)
KUN25L-TRMDHG3
A + B: 0°9' +/-5' (0.15° +/-0.09°)
C - D: 3.5 +/-1.0 mm (0.14 +/-0.04 in.)
KUN25L-PRMDHG
Tire Size
205R16C
255/70R15C
A + B: 0°7' +/-5' (0.11° +/-0.09°)
C - D: 2.7 +/-1.0 mm (0.11 +/-0.04 in.)
Tire Size
265/70R16
A + B: 0°7' +/-5' (0.11° +/-0.09°)
C - D: 2.8 +/-1.0 mm (0.11 +/-0.04 in.)
KUN35L-TRMDHG
A + B: 0°10' +/-5' (0.16° +/-0.09°)
C - D: 3.8 +/-1.0 mm (0.15 +/-0.04 in.)
KUN35L-TRMDHG3
A + B: 0°10' +/-5' (0.16° +/-0.09°)
C - D: 3.8 +/-1.0 mm (0.15 +/-0.04 in.)
KUN35L-PRMDHG
Tire Size
205R16C
255/70R15C
A + B: 0°5' +/-5' (0.09° +/-0.09°)
C - D: 2.2 +/-1.0 mm (0.09 +/-0.04 in.)
Tire Size
265/70R16
A + B: 0°5' +/-5' (0.09° +/-0.09°)
C - D: 2.3 +/-1.0 mm (0.09 +/-0.04 in.)
KUN25L-PRMDHF
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.4 +/-1.0 mm (0.09 +/-0.04 in.)
KUN26L-PRADJG
A + B: 0°4' +/-5' (0.06° +/-0.09°)
C - D: 1.6 +/-1.0 mm (0.06 +/-0.04 in.)
KUN26L-PRASJG
A + B: 0°4' +/-5' (0.06° +/-0.09°)
C - D: 1.6 +/-1.0 mm (0.06 +/-0.04 in.)
KUN26L-PRMDJG
Tire Size
205R16C
A + B: 0°5' +/-5' (0.08° +/-0.09°)
C - D: 2.0 +/-1.0 mm (0.08 +/-0.04 in.)
Tire Size
265/70R16
A + B: 0°5' +/-5' (0.08° +/-0.09°)
C - D: 2.1 +/-1.0 mm (0.08 +/-0.04 in.)
KUN26L-PRMSJG
A + B: 0°5' +/-5' (0.08° +/-0.09°)
C - D: 1.9 +/-1.0 mm (0.07 +/-0.04 in.)
KUN26L-PRMSYF
A + B: 0°1' +/-5' (0.02° +/-0.09°)
C - D: 0.5 +/-1.0 mm (0.02 +/-0.04 in.)
KUN26L-PRPSYF
A + B: 0°1' +/-5' (0.01° +/-0.09°)
C - D: 0.2 +/-1.0 mm (0.01 +/-0.04 in.)
KUN26L-TRMDJG
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.3 +/-1.0 mm (0.09 +/-0.04 in.)
KUN26L-TRMDJG3
A + B: 0°6' +/-5' (0.10° +/-0.09°)
C - D: 2.3 +/-1.0 mm (0.09 +/-0.04 in.)
KUN35L-PRMDHF
A + B: 0°7' +/-5' (0.12° +/-0.09°)
C - D: 2.9 +/-1.0 mm (0.11 +/-0.04 in.)
TGN26L-PRMSKF
A + B: 0°8' +/-5' (0.13° +/-0.09°)
C - D: 3.4 +/-1.0 mm (0.13 +/-0.04 in.)
If the toe-in is not as specified, adjust it at the rack ends.


6. ADJUST TOE-IN

  1. Detach the rack boot set clips.

  1. Loosen the tie rod end lock nuts.

  1. Turn the right and left rack ends by an equal amount to adjust the toe-in to the center value.

    HINT:
    The toe-in should be as close as possible to the center value.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Alignment Handling Diagnosis.Front Wheel Alignment.Front Wheel Alignment Adjustment

  1. Make sure that the lengths of the right and left rack ends are approximately the same.

    Text in Illustration
    *1
    		Lock Nut
    *a
    		Length
    Standard difference:
    0 +/-1 mm (0 +/-0.0394 in.)

  1. Tighten the tie rod end lock nuts.

    Torque:
    56 N*m{566 kgf*cm, 41 ft.*lbf}

  1. Place the boots on the seats and attach the clips.

    HINT:
    Make sure that the boots are not twisted.


7. INSPECT WHEEL ANGLE


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Alignment Handling Diagnosis.Front Wheel Alignment.Front Wheel Alignment Adjustment

  1. Turn the steering wheel to the left and right full lock positions, and measure the wheel angle.

    Text in Illustration
    *a
    		Inside
    *b
    		Outside
    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
    		Front
    Standard Wheel Angle (Unloaded Vehicle):
    Inside Wheel Angle
    		Outside Wheel Angle (Reference)
    36°30' (34°30' to 37°30')
    (36.5° (34.5° to 37.5°))
    		33°30'
    (33.5°)
    If the angles are not as specified, check and adjust the right and left rack end lengths.


8. PLACE FRONT WHEELS FACING STRAIGHT AHEAD (w/ VSC)


9. PERFORM YAW RATE SENSOR ZERO POINT CALIBRATION (w/ VSC)
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