Dtc P0230 Fuel Pump Primary Circuit

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
1Gr-Fe Engine Control. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

INSPECT ECM (FPR VOLTAGE)

INSPECT RELAY (F-PMP/FFV)

CHECK HARNESS AND CONNECTOR (F-PMP/FFV RELAY - ECM, NO. 1 INTEGRATION RELAY)

DTC P0230 Fuel Pump Primary Circuit


DESCRIPTION

As shown in the illustration, when the engine is cranked, current flows from terminal ST1 of the ignition switch into the ECM and the ST relay coil.
When the STA signal and NE signal are input to the ECM, Tr1 (power transistor 1) is turned ON, current flows to the coil of the C/OPN relay, the relay switches on, power is supplied to the fuel pump, and the fuel pump operates.
While the NE signal is generated (engine running), the ECM keeps the Tr1 ON (C/OPN relay ON) and the fuel pump also keeps operating.
The fuel pump speed is controlled at two levels (high speed or low speed) by engine condition (starting, light load, heavy load). When the engine starts (STA ON), Tr2 (power transistor 2) in the ECM is OFF, so the F-PMP/FFV relay closes and positive battery voltage is applied directly to the fuel pump. The fuel pump operates at high speed.
During idling or under light loads, Tr2 goes ON, and then power is supplied to the fuel pump via the fuel pump resistor. The fuel pump operates at low speed.

Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Engine Control.Sfi System.
Dtc
  P0230  Fuel Pump Primary Circuit


DTC No.
DTC Detection Conditions
Trouble Areas
P0230
Open or short in F-PMP/FFV relay circuit
(1 trip detection logic)
  1. Open or short in fuel pump relay circuit
  2. F-PMP/FFV relay
  3. ECM

WIRING DIAGRAM


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Engine Control.Sfi System.
Dtc
  P0230  Fuel Pump Primary Circuit


INSPECTION PROCEDURE

HINT:
  1. This DTC chart is based on the premise that the engine is started normally. If the engine is difficult to start, proceed to the problem symptoms table (HILUX_TGN26 RM000000PDG0R6X.html).
  2. Read freeze frame data using an intelligent tester. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.
1.INSPECT ECM (FPR VOLTAGE)
Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Gr-Fe Engine Control.Sfi System.
Dtc
  P0230  Fuel Pump Primary Circuit
  1. Measure the voltage according to the value(s) in the table below.

    Standard Voltage:
    Tester Connection
    Condition
    Specified Condition
    C131-30 (FPR) - Body ground
    STA signal ON
    11 to 14 V
    STA signal OFF (engine idling)
    Below 3 V
    Text in Illustration
    *a
    Component with harness connected
    (ECM)


NG
Go to step 2
OK

REPLACE ECM (HILUX_TGN26 RM000000VW202SX.html)

2.INSPECT RELAY (F-PMP/FFV)
  1. Inspect the F-PMP/FFV relay (HILUX_TGN26 RM000003BLB02FX_01_0017.html).



NG
REPLACE RELAY (F-PMP/FFV)
OK


3.CHECK HARNESS AND CONNECTOR (F-PMP/FFV RELAY - ECM, NO. 1 INTEGRATION RELAY)
  1. Remove the F-PMP/FFV relay from the engine room relay block and junction block assembly.

  1. Remove the No. 1 integration relay from the engine room relay block and junction block assembly.

  1. Disconnect the ECM connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:

    Tester Connection
    Condition
    Specified Condition
    F-PMP/FFV relay terminal 1 - C131-30 (FPR)
    Always
    Below 1 Ω
    F-PMP/FFV relay terminal 2 - 1J-8
    Always
    Below 1 Ω
    F-PMP/FFV relay terminal 1 or C131-30 (FPR) - Body ground
    Always
    10 kΩ or higher
    F-PMP/FFV relay terminal 2 or 1J-8 - Body ground
    Always
    10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

REPLACE ECM (HILUX_TGN26 RM000000VW202SX.html)