Sfi System Fuel Pump Control Circuit

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
1Gr-Fe Engine Control. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

PERFORM ACTIVE TEST USING INTELLIGENT TESTER (OPERATE C/OPN RELAY)

INSPECT RELAY (F-PMP/FFV)

INSPECT FUEL PUMP RESISTOR (RESISTANCE)

CHECK HARNESS AND CONNECTOR (FUEL PUMP RESISTOR - F-PMP/FFV RELAY, FUEL PUMP)

INSPECT NO.1 INTEGRATION RELAY (C/OPN RELAY)

CHECK HARNESS AND CONNECTOR (NO.1 INTEGRATION RELAY - ECM)

INSPECT RELAY (F-PMP/FFV)

INSPECT FUEL PUMP

CHECK HARNESS AND CONNECTOR (FUEL PUMP - F-PMP/FFV RELAY, BODY GROUND)

CHECK HARNESS AND CONNECTOR (NO.1 INTEGRATION RELAY - F-PMP/FFV RELAY)

INSPECT ECM POWER SOURCE CIRCUIT

SFI SYSTEM - Fuel Pump Control Circuit


DESCRIPTION

Refer to DTC P0230 (HILUX_TGN26 RM000000T8X0C8X_01.html).

WIRING DIAGRAM

Refer to DTC P0230 (HILUX_TGN26 RM000000T8X0C8X_02.html).

INSPECTION PROCEDURE

NOTICE:
Inspect the fuses for circuits related to this system before performing the following inspection procedure.
1.PERFORM ACTIVE TEST USING INTELLIGENT TESTER (OPERATE C/OPN RELAY)
  1. Connect an intelligent tester to the DLC3.

  1. Turn the ignition switch to ON and turn the tester on.

  1. Enter the following menus: Powertrain / Engine and ECT / Active Test / Fuel Pump/Speed.

  1. Check whether the fuel pump operation sound occurs when performing the Active Test on the tester.

    OK:
    Fuel pump operating sound occurs.


NG
Go to step 5
OK


2.INSPECT RELAY (F-PMP/FFV)
  1. Inspect the F-PMP/FFV relay (HILUX_TGN26 RM000003BLB02FX_01_0017.html).



NG
REPLACE RELAY (F-PMP/FFV)
OK


3.INSPECT FUEL PUMP RESISTOR (RESISTANCE)
  1. Inspect the fuel pump resistor (HILUX_TGN26 RM0000015PP00LX.html).



NG
REPLACE FUEL PUMP RESISTOR (HILUX_TGN26 RM0000014F300LX.html)
OK


4.CHECK HARNESS AND CONNECTOR (FUEL PUMP RESISTOR - F-PMP/FFV RELAY, FUEL PUMP)
  1. Disconnect the fuel pump resistor connector.

  1. Remove the F-PMP/FFV relay from the engine room relay block and junction block assembly.

  1. Disconnect the fuel pump connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:

    Tester Connection
    Condition
    Specified Condition
    F-PMP/FFV relay terminal 5 - A76-1
    Always
    Below 1 Ω
    A76-2 - L4-4
    Always
    Below 1 Ω
    F-PMP/FFV relay terminal 5 or A76-1 - Body ground
    Always
    10 kΩ or higher
    A76-2 or L4-4 - Body ground
    Always
    10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE (HILUX_TGN26 RM000000PDG0NUX.html)

5.INSPECT NO.1 INTEGRATION RELAY (C/OPN RELAY)
  1. Inspect the C/OPN relay (HILUX_TGN26 RM000003BLB02FX_01_0018.html).



NG
REPLACE NO.1 INTEGRATION RELAY
OK


6.CHECK HARNESS AND CONNECTOR (NO.1 INTEGRATION RELAY - ECM)
  1. Remove the No.1 integration relay from the engine room relay block and junction block assembly.

  1. Disconnect the ECM connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:

    Tester Connection
    Condition
    Specified Condition
    1J-7 - G155-10 (FC)
    Always
    Below 1 Ω
    1J-7 or G155-10 (FC) - Body ground
    Always
    10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


7.INSPECT RELAY (F-PMP/FFV)
  1. Inspect the F-PMP/FFV relay (HILUX_TGN26 RM000003BLB02FX_01_0017.html).



NG
REPLACE RELAY (F-PMP/FFV)
OK


8.INSPECT FUEL PUMP
  1. Inspect the fuel pump (HILUX_TGN26 RM000000YLJ020X.html).



NG
REPLACE FUEL PUMP (HILUX_TGN26 RM000004PZ3007X.html)
OK


9.CHECK HARNESS AND CONNECTOR (FUEL PUMP - F-PMP/FFV RELAY, BODY GROUND)
  1. Disconnect the fuel pump connector.

  1. Remove the F-PMP/FFV relay from the engine room relay block and junction block assembly.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:

    Tester Connection
    Condition
    Specified Condition
    L4-4 - F-PMP/FFV relay terminal 4
    Always
    Below 1 Ω
    L4-5 - Body ground
    Always
    Below 1 Ω
    L4-4 or F-PMP/FFV relay terminal 4 - Body ground
    Always
    10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


10.CHECK HARNESS AND CONNECTOR (NO.1 INTEGRATION RELAY - F-PMP/FFV RELAY)
  1. Remove the No.1 integration relay from the engine room relay block and junction block assembly.

  1. Remove the F-PMP/FFV relay from the engine room relay block and junction block assembly.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:

    Tester Connection
    Condition
    Specified Condition
    1J-8 - F-PMP/FFV relay terminal 3
    Always
    Below 1 Ω
    1J-8 or F-PMP/FFV relay terminal 3 - Body ground
    Always
    10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


11.INSPECT ECM POWER SOURCE CIRCUIT
  1. Inspect the ECM power source circuit (HILUX_TGN26 RM000000WZ006NX.html).



NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

REPLACE ECM (HILUX_TGN26 RM000000VW202KX.html)