Parking Brake Lever Installation

Brake. Corolla. Zre142 Aze141
Parking Brake. Corolla. Zre142 Aze141

  1. INSTALL PARKING BRAKE SWITCH ASSEMBLY

  2. INSTALL NO. 1 PARKING BRAKE CABLE ASSEMBLY

  3. INSTALL PARKING BRAKE CABLE END STOPPER

  4. INSTALL PARKING BRAKE EQUALIZER

  5. INSTALL PARKING BRAKE LEVER ASSEMBLY

  6. CONNECT PARKING BRAKE EQUALIZER

  7. INSTALL NO. 3 BELT ANCHOR REINFORCEMENT SUB-ASSEMBLY

  8. INSTALL NO. 2 BELT ANCHOR REINFORCEMENT SUB-ASSEMBLY

  9. ADJUST PARKING BRAKE LEVER TRAVEL

  10. INSPECT BRAKE WARNING LIGHT

  11. INSTALL CONSOLE BOX ASSEMBLY

  12. INSTALL FRONT SEAT ASSEMBLY LH (for Manual Seat)

  13. INSTALL FRONT SEAT ASSEMBLY LH (for Power Seat)

  14. INSTALL FRONT SEAT ASSEMBLY RH

  15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (w/ Front Seat Side Airbag)

  16. INSPECT SRS WARNING LIGHT (w/ Front Seat Side Airbag)

Parking Brake Lever -- Installation



1. INSTALL PARKING BRAKE SWITCH ASSEMBLY


    Corolla. Zre142 Aze141
  1. Install the parking brake switch assembly to the parking brake lever sub-assembly with the screw.

    Torque:
    0.9 N*m{9 kgf*cm, 8 in.*lbf}


2. INSTALL NO. 1 PARKING BRAKE CABLE ASSEMBLY


    Corolla. Zre142 Aze141
  1. Pass the No. 1 parking brake cable assembly through the parking brake lever sub-assembly.



    Corolla. Zre142 Aze141
  1. Bend the parking brake lever claw.



    Corolla. Zre142 Aze141.Parking Brake.Parking Brake System.Parking Brake Lever  Installation
  1. Temporarily install the adjusting nut and the lock nut to the No. 1 parking brake cable assembly.



3. INSTALL PARKING BRAKE CABLE END STOPPER


    Corolla. Zre142 Aze141
  1. Install the parking brake cable end stopper to the No. 1 parking brake cable assembly.



4. INSTALL PARKING BRAKE EQUALIZER


    Corolla. Zre142 Aze141
  1. Engage the 2 claws to install the parking brake equalizer to the parking brake cable end stopper.



    Corolla. Zre142 Aze141
  1. Engage the 2 claws to install the parking brake cable end stopper to the No. 1 parking brake cable assembly.



5. INSTALL PARKING BRAKE LEVER ASSEMBLY


    Corolla. Zre142 Aze141
  1. Install the parking brake lever assembly with the 2 bolts.

    Torque:
    15 N*m{148 kgf*cm, 11 ft.*lbf}


    Corolla. Zre142 Aze141
  1. Connect the parking brake switch connector.



6. CONNECT PARKING BRAKE EQUALIZER


    Corolla. Zre142 Aze141
  1. Connect the parking brake equalizer to the No. 3 parking brake cable assembly as shown in the illustration.

  1. Connect the parking brake equalizer to the No. 2 parking brake cable assembly.

    HINT:
    Perform the same procedure for the No. 3 parking brake cable assembly.


7. INSTALL NO. 3 BELT ANCHOR REINFORCEMENT SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Install the No. 3 belt anchor reinforcement sub-assembly with the 5 bolts.

    Torque:
    27 N*m{275 kgf*cm, 19 ft.*lbf}
  1. Install the floor carpet.



8. INSTALL NO. 2 BELT ANCHOR REINFORCEMENT SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Install the No. 2 belt anchor reinforcement sub-assembly with the 4 bolts.

    Torque:
    27 N*m{275 kgf*cm, 19 ft.*lbf}


9. ADJUST PARKING BRAKE LEVER TRAVEL
  1. Remove the upper console box assembly (COROLLA_ZRE142 RM000002XV501QX.html).

  1. Completely release the parking brake lever.



    Corolla. Zre142 Aze141.Parking Brake.Parking Brake System.Parking Brake Lever  Installation
  1. Loosen the lock nut and the adjusting nut to completely release the parking brake cable.

  1. Fully depress the brake lever 3 to 5 times with the engine stopped.

  1. Turn the adjusting nut until the parking brake lever travel is corrected to within the specified range.

    Parking brake lever travel:
    6 to 9 notches at 200 N (20 kgf, 45.0 lbf)
  1. Using a wrench or an equivalent tool, hold the adjusting nut and tighten the lock nut.

    Torque:
    6.0 N*m{61 kgf*cm, 53 in.*lbf}
  1. Operate the parking brake lever 3 to 4 times, and check the parking brake lever travel.

  1. Check whether the parking brake drags or not.

  1. Install the upper console box assembly (COROLLA_ZRE142 RM000002XV301QX.html).



10. INSPECT BRAKE WARNING LIGHT
  1. When operating the parking brake lever, check that the brake warning light illuminates.

    Standard:
    The brake warning light always illuminates at the first click.


11. INSTALL CONSOLE BOX ASSEMBLY
HINT:
Refer to the instructions for Installation of the front console box (Link).


12. INSTALL FRONT SEAT ASSEMBLY LH (for Manual Seat)
HINT:
Refer to the instructions for Installation of the front seat assembly (COROLLA_ZRE142 RM000000Z8T0D2X.html).


13. INSTALL FRONT SEAT ASSEMBLY LH (for Power Seat)
HINT:
Refer to the instructions for Installation of the front seat assembly (COROLLA_ZRE142 RM000000Z8T0D1X.html).


14. INSTALL FRONT SEAT ASSEMBLY RH
HINT:
Perform the same procedure for the LH side.


15. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (w/ Front Seat Side Airbag)


16. INSPECT SRS WARNING LIGHT (w/ Front Seat Side Airbag)
HINT:
COROLLA_ZRE142 RM000000XFD0GSX.html.