Front Stabilizer Bar Installation

Suspension. Corolla. Zre142 Aze141
Front Suspension. Corolla. Zre142 Aze141

  1. INSTALL NO. 1 FRONT STABILIZER BAR BUSHING (for LH Side)

  2. INSTALL NO. 1 FRONT STABILIZER BAR BUSHING (for RH Side)

  3. INSTALL FRONT STABILIZER BAR

  4. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY (for TMC Made)

  5. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY (except TMC Made)

  6. CONNECT FRONT LOWER SUSPENSION ARM LH

  7. CONNECT FRONT LOWER SUSPENSION ARM RH

  8. INSTALL FRONT STABILIZER LINK ASSEMBLY LH

  9. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

  10. CONNECT TIE ROD END SUB-ASSEMBLY LH

  11. CONNECT TIE ROD END SUB-ASSEMBLY RH

  12. CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

  13. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

  14. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  15. INSTALL COLUMN HOLE COVER SILENCER SHEET

  16. INSTALL FRONT WHEELS

  17. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Front Stabilizer Bar -- Installation



1. INSTALL NO. 1 FRONT STABILIZER BAR BUSHING (for LH Side)


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Stabilizer Bar  Installation
  1. Install the No. 1 front stabilizer bar bushing to the front stabilizer bar as shown in the illustration.

    NOTICE:
    1. Install the No. 1 front stabilizer bar bushing so that the cutout faces the rear of the vehicle.
    2. Make sure that the amount of deviation of the front stabilizer bar in the horizontal direction is within +/- 5 mm (0.20 in.).


2. INSTALL NO. 1 FRONT STABILIZER BAR BUSHING (for RH Side)
HINT:
Perform the same procedure as the LH side.


3. INSTALL FRONT STABILIZER BAR


    Corolla. Zre142 Aze141
  1. Install the front stabilizer bar and 2 No. 1 front stabilizer brackets to the front suspension crossmember with the 4 bolts.

    Torque:
    TMC Made:
    19 N*m{194 kgf*cm, 14 ft.*lbf}
    except TMC Made:
    24 N*m{245 kgf*cm, 18 ft.*lbf}
    NOTICE:
    Check the type of bolt before installing, Look at strength division number of the bolt head.
    1. 11T: TMC Made
    2. 10T: except TMC Made


4. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY (for TMC Made)


  1. While alternately inserting SST into the guide holes on both sides of the front suspension crossmember RH and LH, tighten 2 bolts (A), 2 bolts (B), 3 bolts (C), and 3 nuts (D) on the RH and LH sides to the respective specified torque in several steps.

    SST
    09670-00010


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Stabilizer Bar  Installation

    Torque:
    Bolt A:
    113 N*m{1152 kgf*cm, 83 ft.*lbf}
    Bolt B:
    157 N*m{1600 kgf*cm, 116 ft.*lbf}
    Bolt C:
    52 N*m{530 kgf*cm, 38 ft.*lbf}
    Nut D:
    52 N*m{530 kgf*cm, 38 ft.*lbf}


5. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY (except TMC Made)


  1. While alternately inserting SST into the guide holes on both sides of the front suspension crossmember RH and LH, tighten 2 bolts (A), 2 bolts (B), 2 bolts (C), bolt (D) and 3 nuts (E) on the RH and LH sides to the respective specified torque in several steps.

    SST
    09670-00010


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Stabilizer Bar  Installation

    Torque:
    Bolt A:
    113 N*m{1152 kgf*cm, 83 ft.*lbf}
    Bolt B:
    157 N*m{1600 kgf*cm, 116 ft.*lbf}
    Bolt C:
    52 N*m{530 kgf*cm, 38 ft.*lbf}
    Bolt D:
    87 N*m{887 kgf*cm, 64 ft.*lbf}
    Nut E:
    52 N*m{530 kgf*cm, 38 ft.*lbf}


6. CONNECT FRONT LOWER SUSPENSION ARM LH


    Corolla. Zre142 Aze141
  1. Install the front lower suspension arm to the lower ball joint with the bolt and 2 nuts.

    Torque:
    89 N*m{908 kgf*cm, 66 ft.*lbf}


7. CONNECT FRONT LOWER SUSPENSION ARM RH
HINT:
Perform the same procedure as the LH side.


8. INSTALL FRONT STABILIZER LINK ASSEMBLY LH


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Stabilizer Bar  Installation
  1. Install the front stabilizer link assembly LH to the front shock absorber with coil spring with the nut.

    Torque:
    74 N*m{755 kgf*cm, 55 ft.*lbf}
    HINT:
    If the ball joint turns together with the nut, use a hexagon wrench (6 mm) to hold the stud bolt.


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Stabilizer Bar  Installation
  1. Install the front stabilizer link assembly LH to the front stabilizer bar with the nut.

    Torque:
    74 N*m{755 kgf*cm, 55 ft.*lbf}
    HINT:
    If the ball joint turns together with the nut, use a hexagon wrench (6 mm) to hold the stud bolt.


9. INSTALL FRONT STABILIZER LINK ASSEMBLY RH
HINT:
Perform the same procedure as the LH side.


10. CONNECT TIE ROD END SUB-ASSEMBLY LH


    Corolla. Zre142 Aze141
  1. Connect the tie rod end sub-assembly LH to the steering knuckle with the nut.

    Torque:
    49 N*m{500 kgf*cm, 36 ft.*lbf}
    NOTICE:
    Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.
  1. Install a new cotter pin.



11. CONNECT TIE ROD END SUB-ASSEMBLY RH
HINT:
Perform the same procedure as the LH side.


12. CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY


Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Stabilizer Bar  Installation
  1. Engage clip B onto the body and install the No. 1 steering column hole cover sub-assembly onto the body with clips A.

    NOTICE:
    Make sure that the lip of the No. 1 steering column hole cover sub-assembly is not damaged.


13. CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    Corolla. Zre142 Aze141.Front Suspension.Front Suspension System.Front Stabilizer Bar  Installation
  1. Align the matchmarks on the No. 2 steering intermediate shaft assembly and the steering intermediate shaft assembly.

  1. Install the bolt.

    Torque:
    35 N*m{360 kgf*cm, 26 ft.*lbf}


14. PLACE FRONT WHEELS FACING STRAIGHT AHEAD


15. INSTALL COLUMN HOLE COVER SILENCER SHEET


    Corolla. Zre142 Aze141
  1. Install the column hole cover silencer sheet with the 2 clips.

  1. Install the floor carpet.



16. INSTALL FRONT WHEELS
Torque:
103 N*m{1050 kgf*cm, 76 ft.*lbf}


17. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
HINT:
Inspect and adjust front wheel alignment (COROLLA_ZRE142 RM000001Y3B042X.html).