Rear Crankshaft Oil Seal Installation

Engine Hybrid System. Corolla. Zre142 Aze141
2Zr-Fe Engine Mechanical. Corolla. Zre142 Aze141

  1. INSTALL REAR ENGINE OIL SEAL

  2. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle)

  3. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transaxle)

  4. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transaxle)

  5. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transaxle)

  6. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Manual Transaxle)

  7. INSTALL MANUAL TRANSAXLE ASSEMBLY (for Manual Transaxle)

  8. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for Automatic Transaxle)

  9. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

Rear Crankshaft Oil Seal -- Installation



1. INSTALL REAR ENGINE OIL SEAL
  1. Apply MP grease to the lip of a new oil seal.

    NOTICE:
    Keep the lip free from foreign matter.


    Corolla. Zre142 Aze141.2Zr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Using SST and a hammer, tap in the oil seal until its surface is flush with the rear oil seal retainer edge.

    SST
    09223-15030
    09950-70010(09951-07100)
    NOTICE:
    1. Wipe any extra grease off the crankshaft.
    2. Do not tap the oil seal at an angle.


2. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transaxle)


    Corolla. Zre142 Aze141.2Zr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Using SST, hold the crankshaft.

    SST
    09213-58014(91551-80840)
    09330-00021
    NOTICE:
    Check the SST installation positions when installing them to prevent the SST fixing bolts from coming into contact with the timing chain cover sub-assembly.


    Corolla. Zre142 Aze141.2Zr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Apply adhesive to 2 or 3 threads of the bolt ends.

    Adhesive:
    Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent


    Corolla. Zre142 Aze141.2Zr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Using several steps, uniformly install and tighten the 8 bolts in the sequence shown in the illustration.

    Torque:
    49 N*m{500 kgf*cm, 36 ft.*lbf}


    Corolla. Zre142 Aze141.2Zr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Mark the top of the bolts with paint.

  1. Further tighten the 8 bolts an additional 90° in the same sequence.

  1. Check that the paint marks are now at a 90° angle to the top.

  1. Check that the crankshaft turns smoothly.



3. INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transaxle)


    Corolla. Zre142 Aze141.2Zr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Using SST, hold the crankshaft.

    SST
    09213-58014(91551-80840)
    09330-00021
    NOTICE:
    Check the SST installation positions when installing them to prevent the SST fixing bolts from coming into contact with the timing chain cover sub-assembly.
  1. Clean the bolts and the bolt holes.



    Corolla. Zre142 Aze141.2Zr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Apply a few drops of adhesive to 2 or 3 threads of the 8 bolts tip.

    Adhesive:
    Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent


    Corolla. Zre142 Aze141.2Zr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Install the front spacer, drive plate and rear spacer with the 8 bolts. uniformly tighten the 8 bolts in the sequence shown in the illustration.

    Torque:
    88 N*m{897 kgf*cm, 65 ft.*lbf}


4. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transaxle)


    Corolla. Zre142 Aze141.2Zr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Insert SST into the clutch disc assembly, then insert them both into the flywheel sub-assembly.

    SST
    09301-00110
    NOTICE:
    Insert the clutch disc assembly in the correct direction.


5. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transaxle)


    Corolla. Zre142 Aze141.2Zr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Align the matchmark on the clutch cover assembly with the one on the flywheel sub-assembly.

  1. Following the procedure shown in the illustration, tighten the 6 bolts in order, starting with the bolt located near the knock pin at the top.

    Torque:
    19 N*m{195 kgf*cm, 14 ft.*lbf}
    HINT:
    1. Following the order in the illustration, tighten the bolts evenly one at a time.
    2. Move SST up and down, right and left lightly after checking that the disc is in the center, and tighten the bolts.
    SST
    09301-00110


6. INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Manual Transaxle)


    Corolla. Zre142 Aze141.2Zr-Fe Engine Mechanical.Engine.Rear Crankshaft Oil Seal  Installation
  1. Using a dial indicator with a roller instrument, check the diaphragm spring tip alignment.

    Maximum non-alignment:
    0.9 mm (0.0354 in.)
  1. If the alignment is not as specified, adjust the diaphragm spring tip alignment using SST.

    SST
    09333-00013


7. INSTALL MANUAL TRANSAXLE ASSEMBLY (for Manual Transaxle)
HINT:
COROLLA_ZRE142 RM000001B3U06SX.html for C59.


8. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY (for Automatic Transaxle)
HINT:
COROLLA_ZRE142 RM00000192B050X.html for U341E.


9. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
HINT:
COROLLA_ZRE142 RM000002WH407RX.html.