Manual Transaxle Assembly Installation

Drivetrain. Corolla. Zre142 Aze141
C59 Manual Transmission Transaxle. Corolla. Zre142 Aze141

  1. INSTALL REAR ENGINE MOUNTING BRACKET

  2. INSTALL FRONT ENGINE MOUNTING BRACKET

  3. INSTALL ENGINE MOUNTING BRACKET LH

  4. INSTALL CONTROL CABLE BRACKET

  5. INSTALL MANUAL TRANSAXLE ASSEMBLY

  6. INSTALL STARTER ASSEMBLY

  7. INSTALL REAR ENGINE MOUNTING INSULATOR

  8. INSTALL FRONT ENGINE MOUNTING INSULATOR

  9. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

Manual Transaxle Assembly -- Installation



1. INSTALL REAR ENGINE MOUNTING BRACKET


    Corolla. Zre142 Aze141
  1. Install the rear engine mounting bracket with the 3 bolts.

    Torque:
    45 N*m{459 kgf*cm, 33 ft.*lbf}


2. INSTALL FRONT ENGINE MOUNTING BRACKET


    Corolla. Zre142 Aze141
  1. Install the front engine mounting bracket with the 3 bolts.

    Torque:
    64 N*m{653 kgf*cm, 47 ft.*lbf}


3. INSTALL ENGINE MOUNTING BRACKET LH


    Corolla. Zre142 Aze141
  1. Temporarily install the engine mounting bracket LH with the 4 bolts.

  1. Tighten the 4 bolts.

    Torque:
    52 N*m{531 kgf*cm, 38 ft.*lbf}


4. INSTALL CONTROL CABLE BRACKET


    Corolla. Zre142 Aze141
  1. Install the control cable bracket with the 2 bolts.

    Torque:
    25 N*m{250 kgf*cm, 18 ft.*lbf}


5. INSTALL MANUAL TRANSAXLE ASSEMBLY


    Corolla. Zre142 Aze141
  1. Align the input shaft with the clutch disc and install the manual transaxle onto the engine.

  1. Install the 7 bolts.

    Torque:
    33 N*m{337 kgf*cm, 24 ft.*lbf}
    NOTICE:
    1. Insert dowel pins into the dowel holes securely so that the end face of the transaxle assembly fits close against the engine assembly before tightening the bolts.
    2. Make sure that the dowel pins are not loose, bent, damaged or scratched and then install the transaxle onto the engine with the contact surfaces of the engine and transaxle flat against each other.


6. INSTALL STARTER ASSEMBLY


    Corolla. Zre142 Aze141
  1. Install the starter assembly with the 2 bolts.

    Torque:
    37 N*m{377 kgf*cm, 27 ft.*lbf}
  1. Connect the connector.

  1. Connect terminal 30 with the nut.

    Torque:
    9.8 N*m{100 kgf*cm, 87 in.*lbf}
  1. Close the terminal cap.



7. INSTALL REAR ENGINE MOUNTING INSULATOR


    Corolla. Zre142 Aze141
  1. Install the rear engine mounting insulator to the engine mounting bracket with the through bolt.

    Torque:
    except TMC made:
    65 N*m{663 kgf*cm, 48 ft.*lbf}
    for TMC made:
    87 N*m{887 kgf*cm, 64 ft.*lbf}


8. INSTALL FRONT ENGINE MOUNTING INSULATOR


    Corolla. Zre142 Aze141
  1. Install the front engine mounting insulator with the nut and bolt.

    Torque:
    73 N*m{744 kgf*cm, 54 ft.*lbf}


9. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
HINT:
See the steps from "Install Engine Assembly With Transaxle" through "Check ABS Speed Sensor Signa" (COROLLA_ZRE142 RM000002WH407RX.html).