Shift And Select Lever Shaft Reassembly

Трансмиссия. Toyota Rav4. Aca30, 33, 38 Ala30

  1. INSTALL CONTROL SHAFT COVER OIL SEAL

  2. INSTALL SHIFT AND SELECT LEVER SHAFT DUST BOOT

  3. INSTALL NO. 1 SELECT SPRING SEAT SHAFT SNAP RING

  4. REMOVE NO. 1 SHIFT LEVER INNER

  5. INSTALL SHIFT INTER LOCK PLATE COVER

  6. INSTALL NO. 1 SELECT SPRING SEAT

  7. INSTALL NO. 2 SHIFT LEVER INNER

  8. INSTALL NO. 2 SELECTING BELLCRANK BUSH

  9. INSTALL NO. 2 SELECTING BELLCRANK DUST COVER

  10. INSTALL SELECTING BELLCRANK SUPPORT SUB-ASSEMBLY

  11. INSTALL NO. 1 SELECTING BELLCRANK DUST COVER

  12. INSTALL SHIFT AND SELECT LEVER BUSH

Shift And Select Lever Shaft -- Reassembly



1. INSTALL CONTROL SHAFT COVER OIL SEAL


Toyota Rav4. Aca30, 33, 38 Ala30.Механическая Трансмиссия E352.Система Механической Трансмиссии.Shift And Select Lever Shaft  Reassembly
  1. Using SST and a hammer, tap in a new control shaft cover oil seal to the control shaft cover.

    Специальный инструмент (SST):
    09950-60010(09951-00280)
    09950-70010(09951-07100)
    Standard depth:
    28.5 +-0.50 mm (1.222 +-0.020 in.)


2. INSTALL SHIFT AND SELECT LEVER SHAFT DUST BOOT


Toyota Rav4. Aca30, 33, 38 Ala30.Механическая Трансмиссия E352.Система Механической Трансмиссии.Shift And Select Lever Shaft  Reassembly
  1. Install the shift and select lever shaft dust boot to the control shaft cover.

    УКАЗАНИЕ:
    It is acceptable for the dust boot to be tilted +15° to -15°.


3. INSTALL NO. 1 SELECT SPRING SEAT SHAFT SNAP RING


Toyota Rav4. Aca30, 33, 38 Ala30.Механическая Трансмиссия E352.Система Механической Трансмиссии.Shift And Select Lever Shaft  Reassembly
  1. Using a brass bar and hammer, tap in the shaft snap ring.



4. REMOVE NO. 1 SHIFT LEVER INNER


Toyota Rav4. Aca30, 33, 38 Ala30.Механическая Трансмиссия E352.Система Механической Трансмиссии.Shift And Select Lever Shaft  Reassembly
  1. Coat the No. 1 shift lever inner and shift inter lock plate with MP grease, and install them.



5. INSTALL SHIFT INTER LOCK PLATE COVER


Toyota Rav4. Aca30, 33, 38 Ala30.Механическая Трансмиссия E352.Система Механической Трансмиссии.Shift And Select Lever Shaft  Reassembly
  1. Install the shift inter lock plate cover to the shift inter lock plate.



6. INSTALL NO. 1 SELECT SPRING SEAT


Toyota Rav4. Aca30, 33, 38 Ala30.Механическая Трансмиссия E352.Система Механической Трансмиссии.Shift And Select Lever Shaft  Reassembly
  1. Coat the No. 1 select spring seat with MP grease, and install it.

  1. Install the No. 1 select return compression spring and shift inter lock plate assembly to the shift and select lever shaft.



    Toyota Rav4. Aca30, 33, 38 Ala30.Механическая Трансмиссия E352.Система Механической Трансмиссии.Shift And Select Lever Shaft  Reassembly
  1. Hold the shift and select lever shaft in a vise with soft jaws.

  1. Using a 5 mm pin punch and a hammer, install the 2 shaft inner lever slotted pin to the shift and select lever shaft.

    Clearance A:
    0.7 to 1.7 mm (0.0276 to 0.0669 in.)
    Clearance B:
    -0.4 to 0.5 mm (-0.0157 to 0.0236 in.)


7. INSTALL NO. 2 SHIFT LEVER INNER


Toyota Rav4. Aca30, 33, 38 Ala30
  1. Install the No. 2 shift lever inner and No. 2 select return compression spring to the shift and select lever shaft.

  1. Coat the select spring seat No. 2 with MP grease, and install it to the shift and select lever shaft.

  1. Using a brass bar and hammer, tap in the No. 2 select spring seat shaft snap ring to the shift and select lever shaft.



    Toyota Rav4. Aca30, 33, 38 Ala30.Механическая Трансмиссия E352.Система Механической Трансмиссии.Shift And Select Lever Shaft  Reassembly
  1. Install the transaxle oil baffle. Using a 5 mm pin punch and hammer, tap in the No. 2 shift lever inner slotted pin to the shift and select lever shaft.

    Standard clearance:
    0.7 to 0.17 mm (0.0276 to 0.0067 in.)


8. INSTALL NO. 2 SELECTING BELLCRANK BUSH


Toyota Rav4. Aca30, 33, 38 Ala30.Механическая Трансмиссия E352.Система Механической Трансмиссии.Shift And Select Lever Shaft  Reassembly
  1. Coat the bushes with MP grease, and install them to the No. 2 selecting bellcrank.



9. INSTALL NO. 2 SELECTING BELLCRANK DUST COVER


Toyota Rav4. Aca30, 33, 38 Ala30.Механическая Трансмиссия E352.Система Механической Трансмиссии.Shift And Select Lever Shaft  Reassembly
  1. Coat the dust cover with MP grease, and install it to the No. 2 selecting bellcrank.



10. INSTALL SELECTING BELLCRANK SUPPORT SUB-ASSEMBLY


Toyota Rav4. Aca30, 33, 38 Ala30.Механическая Трансмиссия E352.Система Механической Трансмиссии.Shift And Select Lever Shaft  Reassembly
  1. Install the selecting bellcrank support to the No. 2 selecting bellcrank.



    Toyota Rav4. Aca30, 33, 38 Ala30.Механическая Трансмиссия E352.Система Механической Трансмиссии.Shift And Select Lever Shaft  Reassembly
  1. Install the No. 2 selecting bellcrank plate washer, wave washer and nut.

    Момент затяжки:
    12 Н*м{120 кгс*см, 9 фунт-сила-футов}


11. INSTALL NO. 1 SELECTING BELLCRANK DUST COVER


Toyota Rav4. Aca30, 33, 38 Ala30.Механическая Трансмиссия E352.Система Механической Трансмиссии.Shift And Select Lever Shaft  Reassembly
  1. Install the dust cover to the No. 2 selecting bellcrank.



12. INSTALL SHIFT AND SELECT LEVER BUSH


Toyota Rav4. Aca30, 33, 38 Ala30.Механическая Трансмиссия E352.Система Механической Трансмиссии.Shift And Select Lever Shaft  Reassembly
  1. Install the bush to the No. 2 selecting bellcrank.