Radiator Removal

. Toyota Rav4. Aca30, 33, 38 Ala30
Система Охлаждения 2Az-Fe. Toyota Rav4. Aca30, 33, 38 Ala30

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE RADIATOR SUPPORT OPENING COVER

  3. REMOVE BATTERY CLAMP

  4. REMOVE BATTERY

  5. REMOVE NO. 1 ENGINE UNDER COVER

  6. DRAIN ENGINE COOLANT

  7. REMOVE RADIATOR GRILLE SUB-ASSEMBLY

  8. DISCONNECT HOOD LOCK SWITCH CONNECTOR

  9. DISCONNECT NO. 1 WATER BY-PASS HOSE

  10. DISCONNECT NO. 5 WATER BY-PASS HOSE

  11. REMOVE NO. 1 WATER BY-PASS PIPE

  12. DISCONNECT COOLING FAN MOTOR HARNESS

  13. DISCONNECT HORN CONNECTOR

  14. REMOVE UPPER RADIATOR SUPPORT BRACKET

  15. REMOVE NO. 2 FAN SHROUD

  16. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY

  17. DISCONNECT NO. 1 TRANSMISSION OIL COOLER HOSE (for Automatic Transaxle)

  18. DISCONNECT NO. 2 TRANSMISSION OIL COOLER HOSE (for Automatic Transaxle)

  19. DISCONNECT NO. 1 RADIATOR HOSE

  20. DISCONNECT NO. 2 RADIATOR HOSE

  21. DISCONNECT NO. 2 WATER BY-PASS HOSE

  22. REMOVE RADIATOR ASSEMBLY

  23. REMOVE FAN SHROUD WITH COOLING FAN

Radiator -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
ПРЕДОСТЕРЕЖЕНИЕ:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.


2. REMOVE RADIATOR SUPPORT OPENING COVER


3. REMOVE BATTERY CLAMP
  1. Remove the bolt, nut and clamp.



4. REMOVE BATTERY


5. REMOVE NO. 1 ENGINE UNDER COVER


6. DRAIN ENGINE COOLANT
  1. Loosen the radiator drain cock plug.

    УКАЗАНИЕ:
    Collect the coolant in a container and dispose of it according to the regulations in your area.
  1. Remove the radiator reservoir cap.

    ПРЕДОСТЕРЕЖЕНИЕ:
    Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


  1. Loosen the cylinder block drain cock plug.


    Toyota Rav4. Aca30, 33, 38 Ala30.Система Охлаждения 2Az-Fe.Система Охлаждения.Radiator  Removal



7. REMOVE RADIATOR GRILLE SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Выверните 4 болта и отверните 4 гайки.



    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Расцепите 6 захватов и снимите решетку радиатора.



8. DISCONNECT HOOD LOCK SWITCH CONNECTOR


Toyota Rav4. Aca30, 33, 38 Ala30


9. DISCONNECT NO. 1 WATER BY-PASS HOSE
  1. Disconnect the hose from the radiator reservoir.



10. DISCONNECT NO. 5 WATER BY-PASS HOSE
  1. Disconnect the hose from the radiator.



11. REMOVE NO. 1 WATER BY-PASS PIPE
  1. Disconnect the pipe from the No. 1 radiator hose.



  1. Remove the 2 bolts and the pipe.


    Toyota Rav4. Aca30, 33, 38 Ala30.Система Охлаждения 2Az-Fe.Система Охлаждения.Radiator  Removal



12. DISCONNECT COOLING FAN MOTOR HARNESS
  1. Disconnect the 2 fan motor connectors from the 2 fan motors.



  1. Detach the 5 harness clamps from the fan shroud and upper radiator support.


    Toyota Rav4. Aca30, 33, 38 Ala30.Система Охлаждения 2Az-Fe.Система Охлаждения.Radiator  Removal



13. DISCONNECT HORN CONNECTOR
  1. Disconnect the 2 horn connectors.



14. REMOVE UPPER RADIATOR SUPPORT BRACKET


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 2 bolts and the 2 upper radiator support brackets.



15. REMOVE NO. 2 FAN SHROUD


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 2 bolts.

  1. Detach the 2 claws and No. 2 shroud.



16. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 4 bolts and upper radiator support with hood lock.



17. DISCONNECT NO. 1 TRANSMISSION OIL COOLER HOSE (for Automatic Transaxle)
  1. Disconnect the oil cooler hose for U241E (2WD) (see page RAV4_ACA30 RM0000024PA002X_01_0001.html).

  1. Disconnect the oil cooler hose for U140F (4WD) (see page RAV4_ACA30 RM0000024PA000X_01_0001.html).



18. DISCONNECT NO. 2 TRANSMISSION OIL COOLER HOSE (for Automatic Transaxle)
  1. Disconnect the oil cooler hose for U241E (2WD) (see page RAV4_ACA30 RM0000024PA002X_01_0001.html).

  1. Disconnect the oil cooler hose for U140F (4WD) (see page RAV4_ACA30 RM0000024PA000X_01_0001.html).



19. DISCONNECT NO. 1 RADIATOR HOSE


20. DISCONNECT NO. 2 RADIATOR HOSE


21. DISCONNECT NO. 2 WATER BY-PASS HOSE


Disconnect the by-pass hose from the radiator reservoir and radiator.


Toyota Rav4. Aca30, 33, 38 Ala30.Система Охлаждения 2Az-Fe.Система Охлаждения.Radiator  Removal



22. REMOVE RADIATOR ASSEMBLY
  1. Separate the cooler condenser from the radiator.

    УКАЗАНИЕ:
    After detaching the condenser, make sure that all 4 fan shroud cushions are present.


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the radiator with the 2 radiator support lowers.

    УКАЗАНИЕ:
    After detaching the radiator, make sure that both radiator support lowers are present.


23. REMOVE FAN SHROUD WITH COOLING FAN


    Toyota Rav4. Aca30, 33, 38 Ala30
  1. Remove the 2 bolts and fan shroud with cooling fan from the radiator.